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20

12 Maintenance

Introduction

Never perform maintenance and control operations with wet body parts. Wear the accident prevention equipment provided for by the regulations in 
force.
Inspection and maintenance must always be carried out with the strainer stopped and without pressure. All operations must be performed by skilled 
personnel authorized by the manufacturer to avoid damage to the internal parts. Failure to comply with these rules relieves the manufacturer of causes 
for damage to persons and property and causes the loss of the warranty for damage to internal parts.

CLEARLY INDICATE THAT THE STRAINER IS IN MAINTENANCE APPLYING AN APPROPRIATE INDICATIONN SIGN.

Periodic checks

It is recommended to perform a preventive check of the strainer working status to avoid irreparable damage. It is recommended to perform a check 
at least every 12 months.
To check the correct operation of all the strainer components it is necessary to carry out some periodic checks such as:

-

  

Alarms history check

  Note down the alarms that have occurred since the last check and carry out an analysis of the possible causes that triggered them.

-

  

Anomalies history check

  Note down the anomalies that have occurred since the last check and make an analysis of the possible causes that triggered them.

-

  

Check that there are no leaks from the device

  Check that there are no leaks from the device and from the drain valve.

-  Check the correct operation of the controller and of the device elements

  After having shut-off the inlet and the drain, check the operation of the various parts by means of manual forcing.   
  Check the actuators and the motor and the sensors pressure reading.

-

  

Cables visual check

  Check that the electric supply cable and the other cables do not show signs of degradation of the insulating sheath (hardening/cuts or tears).

-

  

Check the earthing

  Perform a visual check of the earth cable and the device earthing quality according to the regulations in force.
  Minimum frequency: yearly or according to current legislation if more frequent.

-  Verification of protection devices and electrical part command

   Check the protection circuit breakers installed upstream of the device. Check the electric supply cut-off devices.
  Minimum frequency: yearly or according to current legislation if more frequent.

-  Installation check

   Check the solidity and validity of the installation. Check that there are no signs of corrosion on the legs of the device and on the fixing bolts to the 

ground.

-  General check

  Perform a general visual check of the device.

-  Automatic air vent strainer cleaning

 
To carry out the periodic cleaning of the strainer on the automatic air vent valve, check that the strainer 
is not pressurized, access the strainer unscrewing the 2 1/2” cap using the appropriate key. Clean the 
strainer washing it under running water. Refit the strainer checking the status of the O-ring and replace 
it if necessary. Tighten the nut checking for leakage or seepage.

Extraordinary maintenance

Carrying out regular periodic checks, no other type of intervention is required for extraordinary maintenance except in cases of damage due to external 
causes or incorrect installations.

Record every intervention carried out on the "INTERVENTION TABLE".

Содержание DIRTMAGCLEAN

Страница 1: ...agnetic dirt separator strainer Code 579000 USE AND MAINTENANCE MANUAL Copyright 2018 Caleffi H0006359 ORIGINAL INSTRUCTIONS DATE 01 07 2018 REVISION 00 Caleffi S p A S R 229 no 25 28010 Fontaneto d A...

Страница 2: ...acking 11 8 2 Storage 11 8 3 Reception 11 8 4 Handling 12 8 5 Disposal of packaging 12 9 Installation 12 9 1 Hydraulic installation 13 9 2 Installation in by pass 13 9 3 Device reset 15 9 4 Electrical...

Страница 3: ...facilitate consultation and better detail the topics the manual is divided into chapters Before carrying out any installation use or maintenance operation it is absolutely essential to read this manua...

Страница 4: ...tion Manufacturer s company name and address CALEFFI S p A S R 229 N 25 I 28010 FONTANETO D AGOGNA NO Tel 39 03228491 info caleffi com www caleffi com Designation of the machine DIRTMAGCLEAN Art 57900...

Страница 5: ...r mesh size 30 m Particle separation rating down to 2 m DHW inlet minimum dynamic pressure for 3 bar wash Motor noise 60 dB Volume of water drained during washing about 100 litres with p 3 bar Connect...

Страница 6: ...appropriately arranged inside the body The specific filtering mesh allows the removal of impurities that are deposited on the external surface of the strainers The very selective mesh filters particl...

Страница 7: ...y controlling the medium pressure drop between internal pressure and pressure detected after the filtering elements The choice of the type of operation is carried out by the regulator During the first...

Страница 8: ...Italy 579 series Supply 230V ac 10 Power xxx VA PMAX 10 bar 1 MPa TMAX 90 C TMIN 5 C TROOM 5 50 C IP 42 H0004833 4 V1 M1 V3 V2 V2 Filling with system water Filling with mains water 4 4 Circuit filling...

Страница 9: ...244 5 528 978 1028 1078 1128 360 450 500 550 600 IMPORTANT The product is already configured according to the specifications indicated in the technical documentation IS CASE OF NEED or for technical i...

Страница 10: ...evice must be assembled on the boiler return with a suitably sized and calibrated bypass The drawing below shows the operator s stop zones for the machine operation and control Provide a passage area...

Страница 11: ...oes work gloves hard hat goggles The movement must take place slowly under suitable lighting conditions with suitable free space in the installation area Important It is forbidden to handle the strain...

Страница 12: ...ust be installed in a closed and dry place protected from atmospheric agents It must be positioned in a stable manner The floor must be solid and well levelled The installer must take care of the posi...

Страница 13: ...oad the connections and the legs of the device and in way to guarantee a fixed position of the pipes also during installation and commissioning The device must be installed according to the diagrams g...

Страница 14: ...nstall a hydraulic backflow preventer and a suitable strainer upstream of the strainer cleaning solenoid valve Limit as much as possible the length of the domestic pipes used for cleaning use water ha...

Страница 15: ...tion suitable for the place of installation and suitable pipes or protection pipes 9 5 Cables wiring and positioning To access inside the controller use a flat screwdriver insert it into the side slot...

Страница 16: ...OUT1 contact closed the 24V relay to be inserted separately removes electric supply from the pump B stopping it until the end of cleaning MAX10 IN1 OUT1 ALARM IN1 OUT1 ALARM 1 2 3 4 5 6 1 2 3 4 5 6 1...

Страница 17: ...ee the controller operation chapter 10 1 Front panel Caleffi S p A S R 229 n 25 28010 Fontaneto d Agogna Italy Series 579 Supply 230V ac 10 Power 225VA TAMB 5 50 C IP 42 H0004833 1 2 3 1 4 5 6 7 8 www...

Страница 18: ...ied out a forced cleaning cycle with a view to reducing as much as possible the use of the water in the network taking advantage of the tank emptying During the waiting phase it is possible to insert...

Страница 19: ...ning 2 Check that the drain valve is in the closed position and if necessary move it manually until it reaches the closed position 3 Check that the controller is not electrically supplied 4 Check that...

Страница 20: ...and the drain check the operation of the various parts by means of manual forcing Check the actuators and the motor and the sensors pressure reading Cables visual check Check that the electric supply...

Страница 21: ...nt and health deriving from inappropriate disposal and enables the constituent materials to be recovered to obtain significant savings in energy and resources As a reminder of the need to dispose of e...

Страница 22: ...lange spare part F0000956 17 1 4 gas nozzle with o ring spare part F0000957 15 Spare parts Consult the drawing of the spare parts with the relative table where the code and description of the individu...

Страница 23: ...evice all necessary measures must be taken to ensure safety of the device and of all its parts This safety condition must be guaranteed until the device is put back into service and must take into con...

Страница 24: ...24 LEAVE THIS MANUAL AS A REFERENCE GUIDE FOR THE USER DATE INTERVENTION 18 Table of interventions...

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