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Fault finding

Under normal operating conditions the Caleffi 2522HP series tempering valve will provide a

very high level of performance. However, in some circumstances, where our maintenance plan

is not followed, the following problems may arise.

Symptom

Hot water at the cold taps

Fluctuating mixed water

temperature

Erratic flow of water from

the valve

No flow of water from the

valve

Valve does not shutoff

when tested

Cause

a) Operation of the inlet

check valve is hindered;

check valve is not

sealing correctly.

b) Check valves not fitted.

a) Erratic supply

temperatures at the

inlets of the valve.

b) Starvation of the water

supplies at the inlets

of the valve.

c) Incorrect commissioning

of the valve.

a) Insufficient water

supplies.

b) Fluctuations in supply

pressures/temperatures.

c) Adverse effect created

by other draw off points

on the system.

a) In-line filters blocked.

b) Insufficient supply

pressures.

c) Debris obstructing valve

operation.

a) Installation not in

accordance with our

recommendations.

b) The minimum

temperature differential

not achieved.

c) Internal mechanism

hindered by debris.

Corrective action

·

Replace faulty check

valves

·

Restore inlet conditions

within the limits of the

valve.

·

Stabilise inlet supply

conditions.

·

Clean filters.

·

Restore inlet supplies.

·

Clean debris or scale

from valve.

·

Install as oulined in the

instructions.

·

Raise hot water

temperature.

·

Clean debris or scale

from valve.

11

Содержание 252212HP

Страница 1: ...meet the requirements of AS 4032 2 2005 Tempering valves and end ofline temperature actuated devices This particular series of tempering valves has been developed primarily for installation in solar h...

Страница 2: ...erature 55 C Maximum hot inlet temperature 100 C Maximum working pressure static 1400 kPa Maximum working pressure dynamic 500 kPa Minimum working pressure dynamic 20 kPa Maximum unbalanced dynamic su...

Страница 3: ...water entering the valve If there are variations of temperature or pressure at the inlets the internal element automatically reacts attempting to restore the original temperature setting Thermal shut...

Страница 4: ...er heater In order to maintain the set temperature the tempering valve must have a minimum flow rate of 4 l min When used in instantaneous hot water systems the most stable conditions are achieved wit...

Страница 5: ...5 8 7 4 1 2 6 9 1 CAP 3 4 7 9 8 5 6 3 2 VALVE BODY UNION NUT GASKET INSERT CHECK VALVE TAIL PIECE BODY INSERT STRAINER TEMPERATURE ADJUSTMENT SPINDLE LOCKING NUT Exploded diagram KIT A 5...

Страница 6: ...The hot and cold water supplies must be connected to the valve strictly in accordance with the indications on the body of the valve The inlets of the valves are clearly marked with the letter H Hot an...

Страница 7: ...lar system MAINS SUPPLY System without recirculation System with recirculation MAINS SUPPLY MAINS SUPPLY HOT WATER STORAGE HEATER HOT WATER STORAGE HEATER SOLAR HOT WATER STORAGE 7 Application diagram...

Страница 8: ...commissioned The temperature setting can be adjusted by removing the cap and rotating temperature adjustment spindle We suggest that the following sequence is followed when commissioning the valve a...

Страница 9: ...9 1 2 3 4 Temperature adjustment Remove the cap Direction of temperature adjustment Temperature adjustment Lock adjustment spindle with locking nut...

Страница 10: ...should be removed for cleaning by unscrewing the inlet union nuts and carefully pulling apart the connecting pipework B The built in check valves 7 can be accessed in a similar way to A Ensure freedom...

Страница 11: ...Starvation of the water supplies at the inlets of the valve c Incorrect commissioning of the valve a Insufficient water supplies b Fluctuations in supply pressures temperatures c Adverse effect create...

Страница 12: ...highly aggressive water in accordance with the current legislation treat the water before it enters the tempering valve This will avoid damage to the valve If the tempering valve is not installed comm...

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