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Cleaning

, maintenance and repairs

Translation of the original assembly and operating manual

V-Mix Fix

Plus

7.1

Cleaning



Check each day to see if the machine is dirty.



Thoroughly clean the machine when dirty. Dirt attracts moisture and leads to rust for-
mation.



Do not use high pressure sprayers for cleaning the machine.



Grease the entire machine when finished cleaning.



Observe all legal regulations on handling and disposing of cleaning agents.



Touch up any paint damage.

7.2

Lubricating



Lubricate all bearing and lubrication points as specified in the lubrication chart.



Remove all dirt from the lubrication nipples.



Use environmentally safe and biodegradable oils and greases if lubricants might en-
ter feedstuffs or the soil. Contact your authorized farm equipment dealer for more in-
formation.

7.2.1

The lubrication chart at a glance

Component/location

Quantity

Activity

Time / Interval

Main drive shaft cardan joint

Lubricating

250 h

Main drive shaft guard tube

Lubricating

100 h

Main drive shaft profiled tube

Lubricating

100 h

Upper planetary gear bearing lubrication nipple

Lubricating

250 h

Guide rail door

Greasing

100 h

Lubrication nipple conveyor belt (optional)

Lubricating

25 h

Further information about lubrication of the main drive shaft can be found in the operating
manual issued by the drive shaft manufacturer.

Содержание V-MIX Fix Plus

Страница 1: ...lement2 Year of manufacture BA this manual PCS Item no 105625 DocuType Operating manual Assembly and Operating Manual V MIX FIX Plus Rev 2 08 17 Item no 106924 Printed in Germany Translation of the or...

Страница 2: ...49 0 5903 951 0 Fax 49 0 5903 951 34 Internet http www bvl group de E mail info bvl group de Spare part orders Service For the address see the manufacturer s address Tel 49 0 5903 951 48 Fax 49 0 5903...

Страница 3: ...operating the machine have read this assembly and operating manual be fore putting the machine into operation Special equipment is available for all machines When customizing your machine you may find...

Страница 4: ...5 2 4 1 General information on safety and accident prevention 15 2 4 2 Use of the machine 15 2 4 3 Hydraulic system 16 2 4 4 Electrical system 16 2 4 5 Cleaning maintenance and repairs 17 2 5 Action r...

Страница 5: ...order during filling 48 6 3 Discharging fodder 48 6 3 1 Removing clogs 50 7 Cleaning maintenance and repairs 51 7 1 Cleaning 52 7 2 Lubricating 52 7 2 1 The lubrication chart at a glance 52 7 2 2 Lub...

Страница 6: ...tion 6 Translation of the original assembly and operating manual V Mix Fix Plus 8 Faults 71 9 Appendix 72 9 1 EC Declaration of Incorporation 72 9 2 Supplied third party manufacturer documentation 73...

Страница 7: ...This operating manual describes how to operate clean service and repair the machine provides important information on how to handle the machine in a safe and efficient way If you have any questions pl...

Страница 8: ...on for action 1 2 Instruction for action 2 Lists Unordered lists are displayed as lists with bullet points Example Item 1 Item 2 Item numbers in illustrations Figures included in round brackets refer...

Страница 9: ...ructed according to the latest technological standards and the recognized safety and accident prevention regulations Regardless using the machine carries certain risks and may impair the life and limb...

Страница 10: ...gloves o safety shoes o protective suit o skin protection etc 2 2 2 Responsibilities of the operator Before commencing work all personnel designated to work with on the machine are required to observe...

Страница 11: ...l Activity Person specially trained to perform this activity 1 Instructed person 2 Person with professional training specialty work shop 3 Loading transport X X X Commissioning X X Setup adjustment X...

Страница 12: ...m Intended use also comprises Use within the performance limits specified in the chapter 3 Technical data Use as intended and described in the operating manual Observing all information and regulation...

Страница 13: ...f the manufacturer to do so Use only original spare parts or modification or accessory parts that have been approved by the manufacturer in order to ensure that the machine remains fully operational T...

Страница 14: ...f the following causes Improper use of the machine Improper installation commissioning operation and maintenance of the machine Operating the machine with defective safety devices or improperly mounte...

Страница 15: ...putting it into operation 2 4 2 Use of the machine Before starting to work familiarize yourself with all devices and controls of the machine and the way they operate It will be too late to do so when...

Страница 16: ...draulic hose lines for more than six years including any storage time which must not exceed a period of two years Even if stored properly and only subjected to the permissible stress hoses and hose co...

Страница 17: ...y attach and secure larger components using lifting devices before replacing them Regularly check nuts and bolt for tightness Re tighten loosened nuts and bolts Secure the raised machine raised parts...

Страница 18: ...y symbol and a preceding signal word The signal word indicates the severity of the imminent danger DANGER DANGER indicates a situation of imminent danger that unless avoided carries a high risk of cau...

Страница 19: ...ficient way possible is marked by the adjacent symbols IMPORTANT indicates an obligation to behave or act in a particular way in order to handle the machine in the proper manner Failure to observe thi...

Страница 20: ...hazard The pictogram is composed of an image illustrat ing the hazard and enclosed by a triangular safety symbol 2 pictogram intended to help avoid the haz ard The pictogram is composed of an image p...

Страница 21: ...ger area of the ma chine before you set the parts of the machine in motion Warning 72732 Risk of hands and fingers becoming cut or severed from the movements of parts that are accessible and moving wh...

Страница 22: ...Warning 72740 Crushing hazard for fingers or hands caused by accessi ble moving parts of the machine These hazards may cause serious injury including death Secure the machine against starting up and...

Страница 23: ...ctogram 1 Pictogram contains information regarding the proper handling of the machine The pictogram contain information in an image or descriptive text or in a table Order number and explanation 85203...

Страница 24: ...ing pressure of the hydraulic system is 150 bar Instruction This pictogram provides instructions on how to activate the ventilation of the gear motor The transportation safety device needs to be remov...

Страница 25: ...Plus Translation of the original assembly and operating manual 25 2 6 3 Positioning of warnings and instructions The following illustrations show the arrangement of warnings and instructions on the V...

Страница 26: ...rnings may result in personal injury as well as danger to the environment and the machine including o Danger to human life due to unprotected work areas o Failure of important machine functions o Fail...

Страница 27: ...Minimum height 600 mm support frame mm 2420 2380 2720 2400 2770 2770 2880 Unladen weight kg 2900 3650 3450 3750 4050 4150 4400 3 2 V MIX Fix Plus 13 2S to 24 2S Type 13 2S 15 2S 15N 2S 17 2S 17N 2S 2...

Страница 28: ...d may not be altered or disfigured beyond recognition 1 Type plate 2 Machine number stamped into the frame Fig 3 1 Specified on the type plate are Manufacturer Type Machine no Year of manufacture Fig...

Страница 29: ...N 51512 Hydraulic oil ISO VG 46 HLP DIN 51524 T2 Lubricating grease Multi purpose grease Lithium saponified grease NLGI 2 DIN 51502 BVL Farmgrease NSF H1 ISO 21469 3 7 Information on noise generation...

Страница 30: ...at the machine This is the best way to become familiar with the machine 4 1 V MIX Fix at a glance The stationary mixer V Mix Fix Plus is designed exclusively for collecting reducing homogeneously mix...

Страница 31: ...n window 9 Anti spill ring 11 Conveyor belt optional 2 Mixing and dispenser unit 4 Discharge area 6 Weighing system optional 8 Ladder 10 Hydraulic hand pump optional not shown in the image 4 3 Mixing...

Страница 32: ...e gear motor 1 drives the gear unit 2 The rotation al movement of the dosing auger 3 is in turn initiated by the gear unit 2 The mixing auger 3 reduces mixes and transports the silage to the discharge...

Страница 33: ...cutting blades enable adaption of the mixing system to the individual operating conditions and the structure of the components to be mixed Aggressive short mixing time higher power re quirement Degres...

Страница 34: ...truc tured fodder over the edge of the container during the mixing process The anti spill ring is available in two models as a welded anti spill ring 1 standard equip ment as a flexible Vario ring 2 s...

Страница 35: ...pper The counter blades are used for instance for the reduction and mixing of round or square bales can be swung into different positions inside the mixing hopper work with greater efficiency the fart...

Страница 36: ...sing gate 1 is opened and closed by the hydraulic cylinder Fig 4 14 The opening width of the dosing gate 1 defines the quantity of the discharged fodder The set opening width of the dosing gate is ind...

Страница 37: ...The inspection window 2 allows the operator to look into the mixing hopper and monitor the mixing process Fig 4 16 4 9 Conveyor belt optional Special equipment The V MIX Fix Plus is available with an...

Страница 38: ...with the capability of storing multiple recipes including USB stick and PC interface Also observe the supplied operating manual of the weighing equipment Fig 4 18 Machines equipped with a cleaning mod...

Страница 39: ...3 4 Optional for controlling an additional dosing gate or conveyor belt 5 Bypass valve Fig 4 20 4 12 Hydraulic hand pump optional Special equipment Instead of with a hydraulic unit the machine can als...

Страница 40: ...g parts of the machine are unprotected during operation Do not put the machine into operation unless the safety equipment is completely in stalled and fully operational Replace defective safety equipm...

Страница 41: ...on of the original assembly and operating manual 41 4 13 3 Motor and main drive shaft protective plates Protective plates 1 which prevent accidental reaching in are provided on the drive motor and in...

Страница 42: ...additional information provided in the following chapters o Responsibilities of the operator on page 10 o Qualification of the personnel on page 11 o General safety instructions starting on page 15 o...

Страница 43: ...e and secure it The ground bearing capacity at the installation location must be sufficient to ac commodate the machine weight for weight specifications refer to chapter Technical data starting on pag...

Страница 44: ...ation 2 Align the machine such that the container is level 2 1 Loosen the clamping screws 1 at the feet of the machine 2 1 Adjust the height level of the machine using the height adjusting screws 2 2...

Страница 45: ...s can be found on the cover of the gear motor They are also indicated in the operating manual of the motor manufacturer For an overview of supplied third party documents refer to chapter 9 Appendix 5...

Страница 46: ...mpletely in stalled and fully operational The opening of guards while the machine is in operation is prohibited Close all guards which have been opened before operating the machine WARNING Risks of pe...

Страница 47: ...en the mixing augers are under power The machine may overload if components become caught at the discharge opening and form clogs Overload has a negative impact on the performance and service life of...

Страница 48: ...silage to the mixing hopper 6 Add feed components with a high water content e g brewer s grains potato pulp or sugar beet pulp 7 Add liquid components such as liquid yeast or molasses through the fill...

Страница 49: ...er area 3 Open the block ball valve 1 Position vertical open Position horizontal closed 4 Switch the conveyor belt on see operating man ual of the overall plant 5 Open the dosing gate 2 see operating...

Страница 50: ...cinity of raised parts Secure the machine against inadvertent start up before removing any clogging secure the main switch with a padlock Wait until the machine has come to a complete stop before ente...

Страница 51: ...the machine is started inadvertently Secure the machine against inadvertent start up secure the main switch with a pad lock before working on the machine Wait until the machine has come to a complete...

Страница 52: ...rt Remove all dirt from the lubrication nipples Use environmentally safe and biodegradable oils and greases if lubricants might en ter feedstuffs or the soil Contact your authorized farm equipment dea...

Страница 53: ...Cleaning maintenance and repairs V Mix Fix Plus Translation of the original assembly and operating manual 53 7 2 2 Lubrication points overview Fig 7 1 250 h 50h rs 100 h 250 h...

Страница 54: ...machine General visual inspection and function check daily Gear motor Visual inspection daily Gear unit Check oil level daily Change gear oil for the first time after 100 h then every 1000 h Dosing a...

Страница 55: ...ating hours thereafter at least once per year whichever interval comes first Dispose of the used oil as stipulated by law If you experience problems with disposal contact your oil supplier If possible...

Страница 56: ...rain plug 6 Screw in the oil drain plug 2 and firmly tighten it use a suitable sealant 7 Unscrew the plug 3 at the bottom end of the overflow pipe 5 8 Remove the oil hose 4 from the oil tank 9 Connect...

Страница 57: ...drain plug 6 Screw in the oil drain plug 2 and firmly tighten it use a suitable sealant 7 Unscrew the plug 3 at the bottom end of the overflow pipe 5 8 Remove the oil hose 4 from the oil tank 9 Conne...

Страница 58: ...Switch off the motor and secure against inadvertent restarting Refer to the operating manual of the overall plant for this purpose 2 Eliminate the cause of the overload e g foreign objects 3 Open the...

Страница 59: ...t the block ball valve is closed Secure the machine against inadvertent start up before climbing into the dispenser container secure the main switch with a padlock WARNING Risks of personal injury fro...

Страница 60: ...en the bolt joint 2 between cover apron 3 and mixing hopper 4 6 Slightly raise the cover apron to pull the flat iron of the cover apron out of the bracket 5 You can now swing the apron slightly to the...

Страница 61: ...on This is necessary to for instance keep the discharge arm or the beginning of the auger from converging simultaneously during mixing thus generating excessive torque Such excessive torque may for ex...

Страница 62: ...se severe injury in particular eye injuries Always wear safety goggles while sharpening cutting blades Use an angle grinder with a flapped disc Fig 7 8 to sharpen the cutting blades Carefully resharpe...

Страница 63: ...ge guard to cover the cutting blades during assembly work on the cutting blades 1 Enter the empty mixing hopper to replace the cut ting blades via a discharge opening Also observe the chapter Entering...

Страница 64: ...n expert verify the proper technical condition of the hydraulic hose lines at least once per year Replace hydraulic hose lines when detecting damage and wear Use only original hydraulic hose lines sup...

Страница 65: ...efill the resulting slip hazards can cause personal injury Clean up spilled oil immediately with a binding agent Check the hydraulic oil level daily before starting your work day 1 Read the hydraulic...

Страница 66: ...uids with organic hydraulic fluids 1 Secure the machine against inadvertent start up 2 Remove the lid 1 3 Fill the hydraulic oil tank with suitable fresh hy draulic oil 3 1 Make sure the hydraulic oil...

Страница 67: ...insert e g from chafing cuts cracks Embrittlement of the outer layer evident through the formation of the cracks in the hose material Unnatural deformation of the hydraulic hose line e g layer separa...

Страница 68: ...e lines Prevent hydraulic hose lines from rubbing against components or against one another by arranging and fastening them properly Protect hydraulic hose lines with protective sleeves if necessary C...

Страница 69: ...he conveyor belt at least every 25 operating hours 7 10 1 Belt connection Check the conveyor belt and the belt connection 1 of the conveyor belt for obvious defects on a weekly ba sis Replace the conv...

Страница 70: ...8 13 25 35 41 M 8x1 27 38 41 M 10 16 17 49 69 83 M 10x1 52 73 88 M 12 18 19 86 120 145 M 12x1 5 90 125 150 M 14 22 135 190 230 M 14x1 5 150 210 250 M 16 24 210 300 355 M 16x1 5 225 315 380 M 18 27 290...

Страница 71: ...lete stop before entering the danger area Fault Cause Remedy The mixing auger does not turn when the drive shaft is activated A shear bolt on the shear bolt cou pling upstream from the planetary gear...

Страница 72: ...rective 2006 42 EC have been applied and observed Annex I Articles 1 1 2 1 1 3 1 1 5 1 3 1 1 3 2 1 3 4 1 3 7 1 3 8 1 3 8 2 1 3 9 1 4 1 1 4 2 1 1 5 1 1 5 15 1 5 4 1 5 8 1 6 4 1 7 1 1 7 2 1 7 3 1 7 4 1...

Страница 73: ...embly and operating manual 73 9 2 Supplied third party manufacturer documentation Manufacturer Designation Getriebebau Nord GmbH Co KG Gear motor operating manual PTM Weighing unit operating manual Wa...

Страница 74: ...eaning maintenance and repairs 17 Electrical system 16 Hydraulic system 16 Use of the machine 15 H Hazard meaning 8 Hydraulic hand pump 39 Hydraulic system 38 I Information on safety and accident prev...

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