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Safety instructions

Translation of the Original Operating Manual

V-MIX Fix Plus

2.5.2

Important information

Important information:



provides instructions on how to handle the machine properly,



provides tips on how to use the machine in the most efficient way possible,



is marked by the adjacent symbols.

IMPORTANT
indicates an obligation to behave or act in a particular way in order to handle the

machine in the proper manner.
Failure to observe this information may lead to faults or property damage on the

machine or its vicinity.

NOTICE
indicates tips on proper use and information that is particularly helpful.
This information makes it possible to use all features of the machine in the most

efficient way.

2.6

Warnings and instructions

The following information has been attached to the machine:



Warnings identify hazard areas on the machine and warn of hazards which may arise

in a specific situation or in connection with a certain type of action.



Instructions contain information regarding the proper handling of the machine.

This information must be kept clean and in legible condition at all times. Replace infor-

mation that has become illegible. Order warnings and instructions from your dealer by

providing their order number.

Содержание V-MIX DRIVE Maximus Plus 11-1S

Страница 1: ...Location D 48488 Emsb ren CustomerPhone 49 0 5903 951 0 CustomerFax 49 0 5903 951 34 CustomerEmail in fo bvl group de CustomerURL http www bvl group de DocuStatus 02 19 CustomerPOBox Postfach 1154 Yea...

Страница 2: ...armonized standards and technical specifications EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010 EN ISO 13857 2008 Safety of machi...

Страница 3: ...l 49 0 5903 951 0 Fax 49 0 5903 951 34 Internet http www bvl group de Email info bvl group de Spare part orders Service For the address see the manufacturer s address Tel 49 0 5903 951 48 Fax 49 0 590...

Страница 4: ...e Make sure that all personnel operating the machine have read this operating manual before putting the machine into operation Special equipment is available for all machines When customizing your mac...

Страница 5: ...eneral safety instructions 16 2 4 1 General information on safety and accident prevention 16 2 4 2 Use of the machine 16 2 4 3 Hydraulic system 17 2 4 4 Electrical system 17 2 4 5 Cleaning maintenance...

Страница 6: ...lifting devices 58 5 3 Machine setup 59 5 4 Connecting the electrical system 61 5 5 Checking the machine for proper operation 61 6 Use and operation 62 6 1 Switching the machine on 62 6 1 1 Switching...

Страница 7: ...orques for bolt joints 90 8 Faults 91 9 Appendix 92 9 1 Supplied third party documents 92 9 2 Circuit diagrams 92 1 User information The chapter User information provides you with information on how t...

Страница 8: ...ified as numbered instructions for action Strictly adhere to this order In certain cases the result of the instruction for action will be marked with an arrow Example 1 Instruction for action 1 Result...

Страница 9: ...ed The term signifies Work tools the gear motor the gear unit the mixing auger and the cutting blades Third parties all persons other than the operator Hazard the source of a potential injury or damag...

Страница 10: ...evention regulations Regardless using the machine carries certain risks and may impair the life and limb of the operator or third parties for the machine itself other material assets Observe the follo...

Страница 11: ...s of the operator Before commencing work all personnel designated to work with on the machine are required to observe all national generally applicable regulations regarding safety and accident preven...

Страница 12: ...l Activity Person specially trained to perform this activity 1 Instructed person 2 Person with profes sional training spe cialty workshop 3 Loading transport X X X Commissioning X X Setup adjustment X...

Страница 13: ...as intended and described in the operating manual Observing all information and regulations specified in the operating manual as well as all accompanying documents Adhering to the inspection and maint...

Страница 14: ...r operation before putting the machine into operation 2 3 3 Structural modifications Do not subject the machine to any structural modifications nor any attachments or retrofitting unless you have the...

Страница 15: ...ervals If experiencing extensive wear you can interchange the mixing augers fitted on a multi spindle machine This ensures uniform wear extending the overall service life of the mixing augers 2 3 5 Wa...

Страница 16: ...it into operation 2 4 2 Use of the machine Before starting to work familiarize yourself with all devices and controls of the machine and the way they operate It will be too late to do so when work is...

Страница 17: ...ic hose lines for more than six years including any storage time which must not exceed a period of two years Even if stored properly and only subjected to the permissible stress hoses and hose connect...

Страница 18: ...and secure larger components using lifting devices before replacing them Regularly check nuts and bolt for tightness Re tighten loosened nuts and bolts Secure the raised machine raised parts of the m...

Страница 19: ...l and a preceding signal word The signal word indicates the severity of the imminent danger DANGER DANGER indicates a situation of imminent danger that unless avoided carries a high risk of causing se...

Страница 20: ...or its vicinity NOTICE indicates tips on proper use and information that is particularly helpful This information makes it possible to use all features of the machine in the most efficient way 2 6 War...

Страница 21: ...ing the warnings The following list contains all warnings attached to the machine in the right column in the left column the following specifications regarding the warning shown on the right 1 The ord...

Страница 22: ...s Warning 72730 Crushing hazard for fingers or hands caused by accessi ble moving parts of the machine This hazard may cause serious injury including the loss of body parts Never reach into the hazard...

Страница 23: ...hose lines Seek immediate medical attention if injury from hydraulic oil has occurred Warning 72740 Crushing hazard for fingers or hands caused by accessi ble moving parts of the machine These hazards...

Страница 24: ...entering the danger area engage the locking mechanism securing suspended loads or raised parts of the machine from being lowered inadvertently Warning 88520 Risk from lowering parts There is a risk c...

Страница 25: ...Order number and explanation 85180 Attention Check oil level regularly Instruction 85203 This pictogram identifies attachment points for fastening lifting gear that can be used to load and unload the...

Страница 26: ...g Manual V MIX Fix Plus 114779 This pictogram identifies attachment points for fastening lifting gear that can be used to load and unload the machine onto and from a load carrier Only fasten your lift...

Страница 27: ...nslation of the Original Operating Manual 27 2 6 3 Positioning of warnings and instructions The following illustrations show the arrangement of warnings and instructions on the machine Fig 2 1 and Fig...

Страница 28: ...Safety instructions 28 Translation of the Original Operating Manual V MIX Fix Plus Fig 2 3 and Fig 2 4 V MIX Fix Plus with discharge gate on the side...

Страница 29: ...Safety instructions V MIX Fix Plus Translation of the Original Operating Manual 29 Fig 2 5 and Fig 2 6 V MIX Fix Plus with discharge gate at the rear...

Страница 30: ...Safety instructions 30 Translation of the Original Operating Manual V MIX Fix Plus Fig 2 7 and Fig 2 8 V MIX Fix Plus with cross conveyor at the rear...

Страница 31: ...result in personal injury as well as danger to the environment and the machine including o risk of personal injury on account of unprotected work areas o failure of important machine functions o failu...

Страница 32: ...ht with standard features measured from bottom edge of base plate 600 mm support frame mm 2280 2420 2380 Unladen weight kg 2750 2700 2900 2650 Type Unit 10H 1S 10N 1S 11 1S 12 1S 14 1S Capacity m 8 7...

Страница 33: ...with standard features measured from bottom edge of base plate 600 mm support frame mm 2300 2500 2230 2700 2380 Unladen weight kg 4900 5300 6000 5500 6330 Type Unit 20 2S 20H 2S 22 2S 24H 2S 24 2S Cap...

Страница 34: ...ixing hopper mm 2370 2370 Overall width with one side door mm 2480 2480 Overall width with two side doors mm 2610 2610 Machine height with standard features measured from bottom edge of base plate 700...

Страница 35: ...tion constitutes a legal document and may not be altered or disfigured beyond recognition 1 Type plate and CE mark 2 Machine number stamped into the frame Fig 3 1 Specified on the type plate are Manuf...

Страница 36: ...SAE 80 W85 API GL5 DIN 51512 Hydraulic oil ISO VG 46 HLP DIN 51524 T2 Lubricating grease Multi purpose grease Lithium saponified grease NLGI 2 DIN 51502 Gear oil ISO VG 320 SH 320 DIN 51506 VDL BVL Fa...

Страница 37: ...the machine This is the best way to become familiar with the machine 4 1 Overview of the V MIX Fix Plus The stationary mixer V MIX Fix Plus is designed exclusively for collecting reducing homogeneousl...

Страница 38: ...IX Fix Plus 1S 1 Mixing hopper 3 Counter blades 2x 5 Mixing and dispenser unit 7 Weighing system optional 9 Anti spill ring 11 Conveyor belt optional 13 Concentrated feed filling funnel optional 2 Dis...

Страница 39: ...then advanced to the discharge opening The mixing hopper is loaded using a tractor with front loader or a wheel loader Fig 4 4 4 4 Ladder and inspection window The V MIX Fix Plus is equipped with an i...

Страница 40: ...ruc tured fodder over the edge of the container during the mixing process The anti spill ring is available in two models as a welded anti spill ring 1 standard equip ment as a flexible Vario ring 2 sp...

Страница 41: ...1 reduces mixes and transports the silage to the discharge opening Fig 4 8 Container with dispenser unit V MIX Fix Plus 1S Sectional view The mixing and dispenser unit on the V MIX Fix Plus 2S compri...

Страница 42: ...blades enable adaption of the mixing system to the individual operating conditions and the structure of the components to be mixed Aggressive short mixing time higher power re quirement Degressive lo...

Страница 43: ...e 2 is equipped with a sensor 4 the opening movement of the dosing gate 2 will stop at the level of the sensor 4 The switching strip 3 has six slotted holes which can be used to affix and continuously...

Страница 44: ...makes it possible to discharge fodder into elevated and hard to reach feed troughs Fig 4 16 Conveyor belt sample photo 4 9 Cross conveyor optional Special equipment The V MIX Fix Plus is available wi...

Страница 45: ...ance for the reduction and mixing of round or square bales can be swung into different positions inside the mixing hopper work with greater efficiency the farther they pro trude into the mixing hopper...

Страница 46: ...ude add on weighing equipment for determining the fill amount of material programmable weighing equipment with the capa bility of storing multiple recipes a programmable weighing unit with the capabil...

Страница 47: ...aulic unit The hydraulic functions are performed using the operat ing buttons at the control switch cabinet see page 52 The hydraulic system is switched on when a discharge gate or an elevator is acti...

Страница 48: ...mp optional Special equipment Instead of with a hydraulic unit the machine can also be supplied with a hydraulic hand pump 1 The hydraulic hand pump 1 is used to perform hydrau lic functions such as o...

Страница 49: ...The level and temperature switch 4 checks the oillevel and temperature If the oillevel ist o low or the temperature to high the system stops using the safety function The Oilcooling system has an int...

Страница 50: ...the operator a simple and convenient way to view and control the mixer Found on the front panel are the main switch 2 the emergency stop button 5 and all operating elements and controls 4 essential t...

Страница 51: ...hine on and off Main switch position ON To switch the power supply on turn the main switch to the ON position Main switch position OFF To switch the power supply off turn the main switch to the OFF po...

Страница 52: ...witch conveyor belt on off optional 3 Push button 1 Open the dosing gate To execute this function you must press and hold the button 4 Push button 2 Open the dosing gate To execute this function you m...

Страница 53: ...lows Fig 4 30 Main screen Pos Name Function 1 Configuration Switch to the Configuration screen Only for BvL service staff The input is password protected 2 Settings Switch to the Settings screen Only...

Страница 54: ...l Operating Manual V MIX Fix Plus Fig 4 31 Alarm screen Pos Name Function 1 Overview of error messages Display error messages Every message is stored including the date and the time 2 Back Return to t...

Страница 55: ...n moving parts of the machine are unprotected during operation Do not put the machine into operation unless the safety equipment is completely in stalled and fully operational Replace defective safety...

Страница 56: ...r and main drive shaft protective plates The drive motor is fitted with protective plates in the area of the main drive shaft 1 which prevent anyone from reaching into the drive motor Fig 4 35 4 16 4...

Страница 57: ...ormation provided in the following chapters o Responsibilities of the operator on page 11 o Qualification of the personnel on page 12 o General safety instructions starting on page 16 o Warnings and i...

Страница 58: ...ne falls down unintentionally Use only the identified attachment points when fastening lifting gear for loading and unloading the machine by means of a lifting device Use suitable lifting gear capable...

Страница 59: ...General safety instructions page 16 for this machine Check the machine for obvious defects prior assembly Also observe the chapter Responsibilities of the operator page 11 When assembling the machine...

Страница 60: ...ign the machine such that the container is level 2 1 Loosen the clamping screws 2 at the feet of the machine 2 1 Adjust the height level of the machine using the height adjusting screws 1 2 1 Re tight...

Страница 61: ...r of the gear mo tor They are also indicated in the operating manual of the motor manufacturer For an overview of the supplied third party documents refer to chapter 9 Appendix 5 5 Checking the machin...

Страница 62: ...ainer while the mixing auger is in operation 6 1 Switching the machine on 1 Make sure that all guards are properly mounted and no person or object is inside the mixing hopper or in the discharge area...

Страница 63: ...see chapter Operating elements and controls page 52 4 Set the 1 selector switch at the control switch cabinet to the On position see chapter Operating elements and controls page 52 The start up warni...

Страница 64: ...er The machine may overload if components become caught at the discharge opening and form clogs Overload has a negative impact on the performance and service life of the machine Damage arising from ov...

Страница 65: ...the mixing hopper using a tractor with front loader or a wheel loader 6 3 1 Recommended order during filling 1 With the mixing auger under power start by filling the mixing hopper with highly structu...

Страница 66: ...the quantity of the discharged fodder by adjusting the opening width of the dosing gate The wider the opening width of the dosing gate the greater the discharged fodder quantity When discharging dry l...

Страница 67: ...The start up warning will beep for 10 seconds before the mixing auger starts up The dosing gate opens Automatic opening will stop at the opening width at which the sensor 1 has been installed The conv...

Страница 68: ...xing process see chapter Starting and ending the mixing process page 63 2 Use the push button 1 2 or 3 at the control switch cabinet see chapter Operating elements and controls page 52 to open the dos...

Страница 69: ...danger area of the machine 3 If applicable end the regular mixing process 4 Open the dosing gate by pressing the button 3 4 or 5 at the control switch cabinet see chapter Operating elements and contr...

Страница 70: ...machine is started inadvertently Secure the machine against inadvertent start up secure the main switch with a pad lock before working on the machine Wait until the machine has come to a complete sto...

Страница 71: ...ventilation engine cooling These fans must not be covered and need to be cleaned from any dirt on a regular basis Grease the entire machine when finished cleaning Observe all legal regulations on hand...

Страница 72: ...Lubrication nipple on the conveyor belt optional 4 Lubricating 25 h 3 Upper planetary gear bearing lubrication nipple 1 Lubricating 250 h 4 Drive shaft Cardan joint 2 Lubricating 250 h 5 Drive shaft...

Страница 73: ...ly Clean the radiators daily Gear unit Check oil level daily Change gear oil for the first time after 100 h then every 1 000 h Hydraulic unit Check oil level and refill if necessary daily Electric mot...

Страница 74: ...val comes first Change the gear oil for the reduction gearbox BvL 108960 for the first time after 50 operating hours every 600 operating hours thereafter at least once per year whichever interval come...

Страница 75: ...Screw in the oil drain plug 3 and firmly tighten it use a suitable sealant 7 Unscrew the plug 2 at the bottom end of the over flow pipe 1 8 Remove the oil hose 6 from the oil tank 9 Connect the oil h...

Страница 76: ...40 C 1 Switch off the motor and secure against inadvertent restarting 2 Place a collecting pan under the gear unit capacity approx 5 liters 3 Unscrew the oil drain plug 2 not shown on the gear unit 4...

Страница 77: ...Screw in the oil drain plug 3 and firmly tighten it use a suitable sealant 7 Unscrew the plug 2 at the bottom end of the over flow pipe 1 8 Remove the oil hose 6 from the oil tank 9 Connect the oil ho...

Страница 78: ...ainst inadvertent restarting 2 Place a collecting pan under the gear unit capacity approx 15 liters 3 Unscrew the oil drain plug 2 on the bottom of the gear unit 4 Wait until no more oil runs out of t...

Страница 79: ...block ball valve is closed Secure the machine against inadvertent start up before climbing into the dispenser container secure the main switch with a padlock WARNING Risks of personal injury from the...

Страница 80: ...itch off the machine and secure it against inad vertent restarting 4 Close the block ball valve 3 on the dosing gate 5 Loosen the bolt joint 1 between cover apron 4 and mixing hopper 2 from bottom to...

Страница 81: ...ve 2 on the dosing gate 5 Loosen the bolt joint 3 between cover apron 4 and mixing hopper 1 6 Slightly raise the cover apron 4 to pull the flat iron of the cover apron out of the bracket 5 not shown Y...

Страница 82: ...opening with tight fitting cover apron optional on page 81 7 Carefully enter and exit the mixing hopper 1 via the discharge opening 8 Properly fasten the cover apron to the mixing hop per 1 again as d...

Страница 83: ...e injury in particular eye injuries Always wear safety goggles while sharpening cutting blades Use an angle grinder with a flapped disc Fig 7 12 to sharpen the cutting blades Carefully resharpen the c...

Страница 84: ...es 1 Enter the empty mixing hopper to replace the cut ting blades via a discharge opening Also observe the chapter Entering the mixing hopper starting on page 79 2 Wear protective gloves 3 Cover the c...

Страница 85: ...ify the proper technical condition of the hydraulic hose lines at least once per year Replace hydraulic hose lines when detecting damage and wear Use only original hydraulic hose lines supplied by the...

Страница 86: ...regard Fig 7 15 Hydraulic unit 7 8 2 Refilling hydraulic oil Risk of damage to the hydraulic system from using the wrong hydraulic oil Use only hydraulic oils that have been approved by the manufactu...

Страница 87: ...For your own safety Replace hydraulic hose lines immediately as soon as discovering any of the following de fects Damage to the outer layer up to the insert e g from chafing cuts cracks Embrittlement...

Страница 88: ...lines Make sure that hydraulic hose lines cannot rub against components or against one another by arranging and fastening them properly Protect hydraulic hose lines with protective sleeves if necessa...

Страница 89: ...on the conveyor belt at least every 25 operating hours 7 9 1 Belt connection Check the conveyor belt and the belt connection 1 of the conveyor belt for obvious defects on a weekly ba sis Replace the c...

Страница 90: ...9 M8 13 25 35 41 M8x1 27 38 41 M10 16 17 49 69 83 M10x1 52 73 88 M12 18 19 86 120 145 M12x1 5 90 125 150 M14 22 135 190 230 M14x1 5 150 210 250 M16 24 210 300 355 M16x1 5 225 315 380 M18 27 290 405 4...

Страница 91: ...lso observe the operating manu als provided by the suppliers Shaft breakage Replace the shaft Also observe the operating manu als provided by the suppliers Power failure Consult a trained electrician...

Страница 92: ...hing system Walterscheid Drive shaft Laimer Hydraulik Hydraulic unit optional Lammers Electric motor Hoyer Electric motor KTR Coupling OMFB Hydraulic hand pump optional Brevini Gear unit ECS 1512 Brev...

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