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BVL V-LOAD Shear, Руководство по эксплуатации

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Safety instructions 

 

 

30

 

 

Unloading Technology V-LOAD Shear Top + Mega

 

 

0072723 

Risk of exposure to high voltage! 

While operating the accessory equipment, make 
absolutely sure that you keep at the necessary 
minimum distances from overhead power lines 

 

 Item 12 

0088234 

Staying in the danger area is prohibited. 

Never step into the danger area between 
accessory equipment and tractor. 

 

 Item 13 

0090090 

Risk from escaping fluids 

Do not exceed the maximum permissible 
pressure of 180 bar. 

 

 Item 14 

 

Содержание V-LOAD Shear

Страница 1: ...ENGLISH Operating manual V LOAD Shear Top 160 180 Mega 180 Rev 3 02 17 Art no 94207 Printed in Germany translation of the original operating manual www bvl group de...

Страница 2: ...34 Administration 49 0 5903 951 37 Spare parts Service Internet http www bvl group de E mail info bvl group de EC Declaration of Conformity According to EC Directives 2006 42 EC MD Bernard van Lenger...

Страница 3: ...vl group de info bvl group de Spare part orders Service For the address see the manufacturer s address Tel Fax Mobile Internet E mail 49 0 5903 951 48 49 0 5903 951 37 49 0 172 281 63 22 http www bvl...

Страница 4: ...the accessory equipment have read this operating manual before putting the accessory equipment into operation Special equipment is available for all accessory equipment When customizing your accessory...

Страница 5: ...bility 17 2 5 General safety instructions 18 2 5 1 Danger area and hazard areas 18 2 5 2 General information on safety and accident prevention 19 2 5 3 Hydraulic system 23 2 5 4 Electrical system 24 2...

Страница 6: ...m 56 10 4 1 Markings on hydraulic hose lines 57 10 4 2 Maintenance intervals 57 10 4 3 Inspection criteria for hydraulic hose lines 57 10 4 4 Installing and removing hydraulic hose lines 58 10 5 Tight...

Страница 7: ...the accessory equipment in a safe and efficient way If you have any questions please do not hesitate to contact us 1 2 Storing the operating manual The operating manual is part of the accessory equipm...

Страница 8: ...struction for action 1 1 Instruction for action 2 Lists Unordered lists are displayed as lists with bullet points Example item 1 item 2 Item numbers in illustrations Figures included in round brackets...

Страница 9: ...n at a glance 2 1 1 Action related safety instructions Action related safety instructions warn of hazards which may arise in a specific situation or in connection with a certain type of action are pri...

Страница 10: ...vides instructions on how to handle the accessory equipment properly provides tips on how to use the accessory equipment in the most efficient way possible is marked by the adjacent symbols IMPORTANT...

Страница 11: ...n proper use the warnings attached to the accessory equipment all national generally applicable regulations regarding safety and accident prevention as well as environmental protection the national ro...

Страница 12: ...ities of the operator Before commencing work all personnel designated to work with on the accessory equipment are required to observe all national generally applicable regulations regarding safety and...

Страница 13: ...rsonnel Activity Person specially trained to perform this activity 1 Instructed person 2 Person with professional training specialty workshop 3 Loading transport X X X Commissioning X X Setup adjustme...

Страница 14: ...Claims based on defects and liability are excluded in cases of personal injury and property damage that can be attributed to one or several of the following causes Intended use also comprises observin...

Страница 15: ...area and hazard areas starting on page 18 Reset all controls on the accessory equipment to the zero position before starting the tractor 2 4 2 Safety devices and safeguards The accessory equipment mus...

Страница 16: ...ternational regulations will become void Use only original spare parts or modification or accessory parts that have been approved by the manufacturer in order to ensure that the Declaration of Conform...

Страница 17: ...bility Our Terms of Sales and Delivery apply as a general rule The owner has received these terms no later than by the time the contract was concluded Warranty and liability claims are excluded in cas...

Страница 18: ...accessory equipment is the operator allowed to move the accessory equipment shift the moving components of the accessory equipment from the transport position to the work position and vice versa power...

Страница 19: ...nformation provided in the chapter the action related safety instructions laid out in the other chapters must be observed as well Adapt your driving style in such a way that you remain in full control...

Страница 20: ...of the tractor the permissible drawbar load on the coupling point of the tractor the permissible load capacity of the tractor tires No one is allowed between the tractor and the accessory equipment w...

Страница 21: ...f the accessory equipment the turning and slewing range of the moving parts on the accessory equipment from under raised and unsecured moving parts of the accessory equipment There are areas with a ri...

Страница 22: ...erability of the tractor remains sufficient Always attach loads properly to the designated points at the front rear The maximum payload of the mounted accessory equipment and the permissible axle and...

Страница 23: ...ze the hydraulic system Have an expert verify the proper technical condition of the hydraulic hose lines at least once a year Replace hydraulic hose lines when detecting obvious defects damage and wea...

Страница 24: ...d supply system the user must independently verify that the installation does not effect any faults of the vehicle s electronic system or other components Make sure that subsequently installed electri...

Страница 25: ...arts thereof from being lowered unintentionally before cleaning servicing or repairing the accessory equipment Use suitable tools and wear protective gloves when working on tools with cutting edges Ad...

Страница 26: ...riangular safety symbol 2 pictogram intended to help avoid the hazard The pictogram is composed of an image providing information on how to avoid the hazard Explanations regarding the warnings The fol...

Страница 27: ...ry equipment against inadvertent start up and rolling away prior to all interventions Read and follow the instructions regarding the specific intervention that are provided in the corresponding chapte...

Страница 28: ...ng stability and steerability of the tractor must be ensured at all times Counterweights must be fitted on the tractor if necessary Item 5 0072737 Crushing hazard Stay out from between the accessory e...

Страница 29: ...fety support engaged Fit the safety support before entering the danger area Item 9 0072735 Risks of cutting or amputating arms hands or fingers caused by powered work tools These hazards may cause ser...

Страница 30: ...ipment make absolutely sure that you keep at the necessary minimum distances from overhead power lines Item 12 0088234 Staying in the danger area is prohibited Never step into the danger area between...

Страница 31: ...wall and the sides of the accessory equipment Fig 2 6 1 2 7 Risks resulting from failure to observe the safety instructions and warnings Failure to observe the safety instructions and warnings may res...

Страница 32: ...ding the accessory equipment onto and from a transport vehicle Prior to loading and unloading the accessory equipment only mount the accessory equipment to a tractor have it transported by a tractor w...

Страница 33: ...hear grab are a hydraulic lifting frame which allows for a greater unloading height and a hydraulic push off system which makes it easier to set down the extracted silage block 4 1 Components at a gla...

Страница 34: ...ontrol panel 3 pin 4 Lighting connection 7 pin optional lighting beam Fig 4 3 1 4 4 Type plate and CE mark The illustrations below show the arrangement of type plate chassis no accessory equipment num...

Страница 35: ...sible operating pressure 180 bar minimum permissible oil volume flow rate 20 liters min maximum permissible oil volume flow rate 40 liters min required hydraulic connections 1 x double acting connecti...

Страница 36: ...mity The manufacturer confirms that the accessory equipment conforms to all general health and safety requirements by issuing the Declaration of Conformity by attaching the CE mark to the accessory eq...

Страница 37: ...oils with organic oils Maximum operating pressure 180 bar Pump capacity of the tractor Minimum of 20 l min and maximum of 40 l min at 180 bar Hydraulic oil Hydraulic oil HLP 46 Some hydraulic componen...

Страница 38: ...ble acting control unit or 1 single acting control unit and 1 return that is pressure less return pressure in the return no more than 5 bar Mirrors for rear mounted shear grab The tractor used must be...

Страница 39: ...o the tractor s power supply 12 V using the 3 pin plug DIN 9680 is equipped with a variety of toggle switches push buttons rotary switches and a dial for controlling the hydraulic functions The toggle...

Страница 40: ...position left Switch position center Switch position right Lower cutting bar Neutral position Cutting bar stops at current position Raise cutting bar Extend hydraulic push off system Neutral position...

Страница 41: ...refer to page 37 WARNING Risks of personal injury from burns malfunctions and hydraulic oil exiting under high pressure may arise if the capacity of the tractor s hydraulic pump is higher than permitt...

Страница 42: ...are seated correctly and tightly Coupled hydraulic hose lines must easily yield to all movements without tension kinking or friction must not rub against be in contact with foreign objects Supply wit...

Страница 43: ...l national traffic regulations Compliance with national traffic regulations is the responsibility of both the vehicle owner the owner and the driver the operator Also observe the information given in...

Страница 44: ...t to the tractor 2 Make sure the accessory equipment is lubricated in accordance with the lubrication chart see chapter Lubricating starting on page 54 5 Make sure that no one is inside the work area...

Страница 45: ...roperly Mount the accessory equipment only to suitable tractors Refer to chapter Checking the suitability of the tractor in this regard WARNING Risks of personal injury from crushing and impact may ar...

Страница 46: ...e hydraulic hoses necessary to control the hydraulic functions depending on the model a single acting connection with return or a double acting connection will be necessary Adjust the length of the up...

Страница 47: ...alfunctions occur as a result of incorrectly connected hydraulic hose lines When coupling the hydraulic hose lines pay attention to the marks on the hydraulic plugs Check the assignment of the hydraul...

Страница 48: ...ust cap to a return that is pressure less 5 2 Pressure line red dust cap to a single acting or a double acting control unit Fig 7 2 1 7 2 2 Uncoupling the hydraulic hose lines 1 Make sure the accessor...

Страница 49: ...oil circuit between tractor and accessory equipment WARNING Risks of personal injury from entanglement catching or impact may arise if parts of the accessory equipment move out of the transport positi...

Страница 50: ...y equipment is operated with an excessive hydraulic oil pressure Observe the maximum permissible hydraulic oil pressure of the accessory equipment before starting up the tractor 9 1 Removing transport...

Страница 51: ...ng frame Pull the vehicle slightly away 7 Prior to a transport trip lower the accessory equipment front loader vehicle arm lifting frame Completely retract the telescopic arm when using a telescopic l...

Страница 52: ...accessory equipment secure the corresponding parts against being lowered inadvertently Before performing work on the accessory equipment that is intended to clean service or repair the equipment switc...

Страница 53: ...ne benzene petroleum or mineral oils to treat hydraulic hose lines Cleaning with high pressure sprayers steam cleaners Make sure to observe the following steps when using a high pressure sprayer steam...

Страница 54: ...e information e g BvL Farmgrease Item no 97905 10 2 1 The lubrication chart at a glance The lubrication chart refers to silage shear grab H180 HA The lubrication points at the hydraulic push off syste...

Страница 55: ...ives When preparing to work on the cutting unit move the cutting unit to a working height that is as ergonomic as possible Before working on the cutting unit switch off the tractor and secure it from...

Страница 56: ...to connect the hydraulic hose lines properly Check all hydraulic hose lines and couplings for damage and contamination Have an expert verify the proper technical condition of the hydraulic hose lines...

Страница 57: ...immediately as soon as discovering any of the following defects Damage to the outer layer up to the insert e g from chafing cuts cracks Embrittlement of the outer layer evident through the formation...

Страница 58: ...n hydraulic hose lines Make sure that hydraulic hose lines cannot rub against components or against one another by arranging and fastening them properly Protect hydraulic hose lines with protective sl...

Страница 59: ...1 52 73 88 M 12 18 19 86 120 145 M 12x1 5 90 125 150 M 14 22 135 190 230 M 14x1 5 150 210 250 M 16 24 210 300 355 M 16x1 5 225 315 380 M 18 27 290 405 485 M 18x1 5 325 460 550 M 20 30 410 580 690 M 20...

Страница 60: ...the danger area of the accessory equipment Fault Cause Remedy No electrical function available Fuse protecting the control panel defective Replace fuse No hydraulic function available Hydraulic hose...

Страница 61: ...iden tot risico op lichamelijk letsel Controleer of uw tractor geschikt is voordat u de machine aan de tractor koppelt monteert U mag de machine alleen aan geschikte tractoren monteren koppelen Doe ee...

Страница 62: ...H kg Maximale draagvermogen Zie technische gegevens machine a m Afstand tussen zwaartepunt van voorop gemonteerde machine of voorballast en midden van vooras som a1 a2 Zie technische gegevens van trac...

Страница 63: ...machine H L V tat F T G G Vul in de tabel hoofdstuk 1 2 7 de waarden in van het werkelijke totaalgewicht en van het toelaatbare totaalgewicht zoals opgegeven in de handleiding het kentekenbewijs van d...

Страница 64: ...van totaalgewicht asbelastingen en draagkracht van de banden 2 Neem deze waarden over in de onderstaande tabel 3 Bereken de werkelijke waarden aan de hand van de bovenstaande formules 4 Neem de berek...

Страница 65: ...banden niet overschreden worden 12 3 1 Combinatiemogelijkheden van koppel en trekinrichtingen In de afbeelding worden de toelaatbare combinatiemogelijkheden van de koppelinrichting van de tractor en d...

Страница 66: ...ppelinrichting van uw tractor De werkelijke DC waarde van een te koppelen combinatie wordt als volgt berekend DC g x T x C T C Afb 12 3 1 T Toegelaten totaalgewicht van uw tractor in t raadpleeg de ha...

Страница 67: ...removing the accessory equipment 20 L Leaks 23 Lifting gear 32 Lubricating 54 M Maximum operating pressure 37 Mirrors 38 Mounted accessory equipment 24 P Pump capacity of the tractor 37 R Removing tr...

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