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PUMP BELT INSTALLATION .....................................................................................................6-9
CUTTING BLADE MAINTENANCE ...........................................................................................6-9

Blade Removal...........................................................................................................................................................6-9
Inspect Blades ...........................................................................................................................................................6-9
Sharpening Blades...................................................................................................................................................6-10
Installing Blades.......................................................................................................................................................6-10

ADJUSTING the MOWER DECK.............................................................................................6-10

Leveling the Deck ....................................................................................................................................................6-10

TRANSAXLE MAINTENANCE .................................................................................................6-11

Fluid and Filter Change Procedure ..........................................................................................................................6-11
Purging Procedures .................................................................................................................................................6-12

CONSOLE MAINTENANCE ...........................................................................................6-13- 6-15

General Care ...........................................................................................................................................................6-14
Bypass or Failed Safety Interlock Switch Detection.................................................................................................6-14
Service Alerts ...........................................................................................................................................................6-14
Alarms......................................................................................................................................................................6-14
Console Diagnostic Codes.......................................................................................................................................6-15

STORAGE (SECTION 7)

WINTER STORAGE ...................................................................................................................7-1

Preparing the Machine for Storage ............................................................................................................................7-1
New Season Preparation ...........................................................................................................................................7-1

TROUBLE SHOOTING (SECTION 8) .....................................................................8-1

TECHNICAL DATA (SECTION 9)

MAIN WIRING HARNESS with FUSE LOCATIONS..................................................................................................9-1
MAIN WIRING HARNESS SCHEMATIC ...................................................................................................................9-2
ENGINE ADAPTOR HARNESS for BRIGGS & STRATTON ENGINE ......................................................................9-3
ENGINE ADAPTOR HARNESS FOR KAWASAKI ENGINES ...................................................................................9-4
ENGINE ADAPTOR HARNESS FOR KOHLER ENGINES .......................................................................................9-5
TORQUE SPECIFICATIONS .....................................................................................................................................9-6
SERVICE and MAINTENANCE RECORDS ..............................................................................................................9-7
Notes Page ................................................................................................................................................................9-8

Содержание HDC2361FX

Страница 1: ...HDZ SERIES ZERO TURN MOWERS MODELS HDZ2661VG HDZ2761CV HDZ2773CV HDZ2761FX HDZ3161FX HDZ3173FX HDZ3273VG Published 04 28 17 Manual Number 50077940...

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Страница 3: ...Exceeding 15 De grees is unsafe and can cause upset or loss of traction resulting in serious injury or death q w q Fold along the dashed line to measure the slope being checked w Align this edge with...

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Страница 5: ...Y FIRST Completely read and understand the safety section of this manual before operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual...

Страница 6: ...charges cost of installation other than cost approved by Bush Hog duty taxes charges for normal service or adjustment loss of crops or any other loss of income rental of substitute equipment expenses...

Страница 7: ...is installed and retractable seat belt functions properly All fasteners torqued to specifications given in Torque Chart All decals in place and readable See decal page Overall condition good i e paint...

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Страница 9: ...8 RUN OVER HAZARDS 1 9 CHILD SAFETY 1 10 FUEL FIRE SAFETY 1 11 1 12 MAINTENANCE SERVICE AND STORAGE SAFETY 1 13 1 14 HIGH PRESSURE OIL LEAK HAZARD 1 15 BATTERY SERVICE PRECAUTIONS 1 16 DRIVING AND TR...

Страница 10: ...umper Cables 4 5 TRANSPORTING SECTION 5 TRANSPORTING THE MACHINE 5 1 Preparing to Transport 5 1 Loading the Machine 5 1 Tie Down Points 5 1 Unloading the Machine 5 2 MAINTENANCE SECTION 6 RECOMMENDED...

Страница 11: ...Interlock Switch Detection 6 14 Service Alerts 6 14 Alarms 6 14 Console Diagnostic Codes 6 15 STORAGE SECTION 7 WINTER STORAGE 7 1 Preparing the Machine for Storage 7 1 New Season Preparation 7 1 TROU...

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Страница 13: ...SAFETY SECTION 1...

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Страница 15: ...SAFETY SAFETY HDZ ZT 01 17 Safety Section 1 1 2016 Alamo Group Inc...

Страница 16: ...SAFETY SAFETY HDZ ZT 01 17 Safety Section 1 2 2016 Alamo Group Inc...

Страница 17: ...SAFETY SAFETY HDZ ZT 01 17 Safety Section 1 3 2016 Alamo Group Inc...

Страница 18: ...SAFETY SAFETY HDZ ZT 01 17 Safety Section 1 4 2016 Alamo Group Inc...

Страница 19: ...SAFETY SAFETY HDZ ZT 01 17 Safety Section 1 5 2016 Alamo Group Inc...

Страница 20: ...SAFETY SAFETY HDZ ZT 01 17 Safety Section 1 6 2016 Alamo Group Inc...

Страница 21: ...SAFETY SAFETY HDZ ZT 01 17 Safety Section 1 7 2016 Alamo Group Inc...

Страница 22: ...SAFETY SAFETY HDZ ZT 01 17 Safety Section 1 8 2016 Alamo Group Inc...

Страница 23: ...SAFETY SAFETY HDZ ZT 01 17 Safety Section 1 9 2016 Alamo Group Inc...

Страница 24: ...SAFETY SAFETY HDZ ZT 01 17 Safety Section 1 10 2016 Alamo Group Inc...

Страница 25: ...SAFETY SAFETY HDZ ZT 01 17 Safety Section 1 11 2016 Alamo Group Inc...

Страница 26: ...SAFETY SAFETY HDZ ZT 01 17 Safety Section 1 12 2016 Alamo Group Inc...

Страница 27: ...SAFETY SAFETY HDZ ZT 01 17 Safety Section 1 13 2016 Alamo Group Inc...

Страница 28: ...SAFETY SAFETY HDZ ZT 01 17 Safety Section 1 14 2016 Alamo Group Inc...

Страница 29: ...SAFETY SAFETY HDZ ZT 01 17 Safety Section 1 15 2016 Alamo Group Inc...

Страница 30: ...SAFETY SAFETY HDZ ZT 01 17 Safety Section 1 16 2016 Alamo Group Inc...

Страница 31: ...SAFETY SAFETY 2016 Alamo Group Inc HDZ ZT 01 17 Safety Section 1 17...

Страница 32: ...SAFETY HDZ ZT 01 17 Safety Section 1 18 SAFETY 2016 Alamo Group Inc...

Страница 33: ...DESCRIPTION 1 D914 2 Danger Decal Rotating Blades 2 D646 1 Warning Decal Shield Missing Decal 3 D916 1 Danger Decal Do Not Mow without Discharge Chute in Place 4 D917 1 Danger Decal Thrown Object Haz...

Страница 34: ...Instruction Maintain ROPS English 4 D921 1 Warning Hot Surface 5 D922 1 Instruction Maintain ROPS Spanish 6 D923 1 Warning Crushing Hazard 7 D924 1 Caution Hearing Protection 8 D925 1 Caution Avoid Eq...

Страница 35: ...SAFETY SAFETY 2016 Alamo Group Inc HDZ ZT 01 17 Safety Section 1 21 Safety Decal Pictorials...

Страница 36: ...HDZ ZT 01 17 Safety Section 1 22 Safety Decal Pictorials SAFETY SAFETY 2016 Alamo Group Inc...

Страница 37: ...SAFETY SAFETY 2016 Alamo Group Inc Safety Decal Pictorials HDZ ZT 01 17 Safety Section 1 23...

Страница 38: ...SAFETY SAFETY 2016 Alamo Group Inc HDZ ZT 01 17 Safety Section 1 24 Safety Decal Pictorials...

Страница 39: ...SAFETY SAFETY HDE ZT 10 16 Safety Section 1 25 2016 Alamo Group Inc...

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Страница 41: ...INTRODUCTION SECTION 2...

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Страница 43: ...et from the Zero Turn Mower at all times during operation Safety is of primary importance to the owner operator and to the manufacturer Observe all safety precaution decals on the Zero Turn Mower and...

Страница 44: ...nd the Zero Turn has a 9 gallon fuel system Two hydrostatic transaxles are used for propelling and steering The Transaxles are belt driven by the engine output shaft One lever for each drive controls...

Страница 45: ...Soft Start PTO Engage PTO Electromagnetic Clutch rated at 200 FT LBS FUEL CAPACITY 9 Gallons 87 Octane Unleaded Gasoline TRANSAXLES 2 Hydro Gear ZT5400 Hydrostats TIRES Front 13 x 6 5 6 Rear 24 x 12 1...

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Страница 47: ...CONTROLS SECTION 3...

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Страница 49: ...CONTROL LOCATIONS 1 Transaxle Bypass Linkage 2 Fuel Cap 3 Steering Control Levers 4 Parking Brake Lever 5 Seat Adjusting Lever 6 Deck Lift Pedal 7 Deck Height Adjusting Knob 8 Start Stop Button 9 Mow...

Страница 50: ...are not in Neutral position during startup y Parking Brake LED Glows Red if Parking Brake not set during startup u Operator Position Indicator Glows Red if Operator is not in seat i Low Oil Indicator...

Страница 51: ...the new code pull the PTO Switch up If the new code is unusable the display will show BAD CODE If this occurs push the PTO switch down and return to step 1 and try a different code NOTE If user does n...

Страница 52: ...hand lever backward the Zero Turn Mower will achieve a zero turn to the left Moving the left hand lever forward and the right hand lever backward achieves a zero turn to the right These maneuvers shou...

Страница 53: ...ero Turn Mower Use CAUTION and only fill outdoors Fill to the bottom of the filler neck DO NOT OVER FILL Do not fuel the Zero Turn Mower near an open flame Clean away any spilled fuel after re fueling...

Страница 54: ...of the Zero Turn Mower as shown above Bypass Control Valves are close to the muffler and other HOT parts NEVER attempt to manipulate the Bypass Control Valves while the engine is running To prevent bu...

Страница 55: ...OPERATION SECTION 4...

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Страница 57: ...ore the engine will start PTO Control Switch must be down Off position Parking Brake must be set Up position Both Steering control Levers must be in the Neutral Lock position Operator must be in the s...

Страница 58: ...to turn right To Perform a Zero Turn Bring both Steering Levers to the neutral position until the Zero Turn Mower slows or stops Pushing the Left Lever slightly forward and pulling the Right Lever sli...

Страница 59: ...raction re sulting in serious injury or death Refer to the Slope Indicator page in the front of this manual to determine if a Slope or Hill is too DANGER OUS to operate this Zero Turn Mower on Refer t...

Страница 60: ...fter Mowing is Completed After the Zero Turn Mower is shut down and the engine has cooled use compressed air to clean the top sur faces of the Zero Turn Mower deck and frame If com pressed air is not...

Страница 61: ...8 Steering Levers in the Neutral Lock position 9 Move Throttle Control to middle position 10 Pull Choke Up On cold starts 11 Enter Console Un Lock Code 12 Press Start Stop Button Removing Jumper Cable...

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Страница 63: ...TRANSPORTING SECTION 5...

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Страница 65: ...rrow individual ramps on each side to load this Zero Turn Mower Only use a full width ramp that is wider than the Zero Turn Mowers width The ramp should be 4 times longer than the height of the traile...

Страница 66: ...n the ramp and trailer bed This could cause loss of control and tip over 1 Park the trailer on a level surface then lower the ramp NOTE If unloading must be done on a slope position the trailer so the...

Страница 67: ...MAINTENANCE SECTION 6...

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Страница 69: ...nd wear Lubricate the deck lift pivots Every 100 hours Change the engine oil more often in dirty or dusty conditions Check clean and gap the spark plug Check and clean engine cooling fins and shrouds...

Страница 70: ...s Lubrication Points on the Zero Turn Mower Deck The Zero Turn Mower Deck has 4 grease points 3 points on the Blade Spindles and 1 on the Idler pivot GREASE TYPE No 2 Lithium or Molybdenum 1 5 shots o...

Страница 71: ...ance go to Owners Service Manuals enter engine model number under I know my model number CV752 3011 Under Manuals select Owners Select Language English Checking Engine Oil Level NOTE Check oil level w...

Страница 72: ...move the bat tery 3 Rinse the battery with plain water and dry CAUTION BATTERY TERMINALS HOLD DOWN STRAP 4 Clean the terminals with a wire brush removing all corrosion and coat the terminals with a li...

Страница 73: ...o Turn Mower must be standing still when Parking Brake is applied The Parking Brake is designed to hold the Zero Turn Mower in place when all forward or reverse motion has stopped NOTE Applying the pa...

Страница 74: ...Flange Bearing Flange Bearing Grease Fitting Roller Bearing Roller Bearing 3 Insert the Axle Sleeve through the Hub into the Flange Bearings and Roller Bearings 4 Put 10 shots of grease in both fitti...

Страница 75: ...Inspect belts for severe cracking and large nicks NOTE Belts will show small cracks under normal oper ation Mower Deck Belt Removal and Installation Mower Deck Belt Removal 1 Park the Zero Turn Mower...

Страница 76: ...ad hoist raise the Zero Turn Mower and place jackstands under the Zero Turn Mower Lower Zero Turn Mower down on the jackstands and chock the front wheels Pump Belt Removal 1 Remove the foot plate to a...

Страница 77: ...n 1 Follow steps 1 4 of Pump Belt Removal 2 Place the belt over the Cooling Fans and into the pulley Groove 3 Place the belt on the Idler pulley and pull the belt back to the clutch 4 Place the belt o...

Страница 78: ...Blade Bolt in the hole of the Blade Washer and push through 5 Install the assembly in the spindle housing and tighten the Blade Bolt to 75 ft lbs torque Adjusting the Mower Deck Check tire pressure be...

Страница 79: ...rviceablel filters for ease of mainte nance To ensure fluid quality and longer life changing the oil and filter after the initial 100 hours of Zero Turn Mower usage then in 400 hour intervals thereaft...

Страница 80: ...of the oil approved for use in hydrostatic drive systems The resulting symptoms in hydrostatic systems may be 1 Noisy operation 2 Lack of power or drive after short term operation 3 High operation te...

Страница 81: ...l position during startup y Parking Brake LED Glows Red if Parking Brake not set during startup u Operator Position Indicator Glows Red if Operator is not in seat i Low Oil Indicator LED Alerts Operat...

Страница 82: ...console is unlocked by entering your Key Code click key code button 1 12 once to enter service alert display and again as needed to select the desired alert to display The display returns to engine ho...

Страница 83: ...y condition and connections 16 Check battery condition and connections check starter and fuel solenoid connections for shorts 17 Check battery condition and connections check PTO and PTO wiring for sh...

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Страница 85: ...STORAGE SECTION 7...

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Страница 87: ...Start the engine and allow it to run until the carburetor is drained of fuel or the stabilizer has reached the carburetor 5 Remove the spark plug and pour about a tablespoon of engine oil into the cy...

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Страница 89: ...TROUBLE SHOOTING SECTION 8...

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Страница 91: ...ouled Spark Plug Clogged ventilation valve fuel cap ENGINE POWER IS WEAK Clogged Air Filter Fouled Spark Plugs Carburetor out of adjustment Air trapped in hydraulic system MACHINE VIBRATES Loose Blade...

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Страница 93: ...TECHNICAL DATA SECTION 9...

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Страница 95: ...en Fuel Sender Black Yellow Battery Ground Black Fuse Red Oil Pressure Gray Black L H Neutral Switch Orange Green Parking Brake Violet Green Engine Connector to Adaptor Harness Lights Red White Black...

Страница 96: ...TECHNICAL DATA TECHNICAL HDZ ZT 01 17 Technical Data Section 9 2 2016 Alamo Group Inc MAIN WIRING HARNESS SCHEMATIC...

Страница 97: ...18 GA ALT OUTPUT RED 14 GA MAGNETO TO GROUND RED BLACK 18 GA FUEL SOLENOID CONNECTOR MALE 6 POSITION 1 2 3 5 6 8 9 OIL SENDER BATTERY RED 14 GA GROUND SOLENOID BLACK 14 GA STARTER SOLENOID PURPLE 14 G...

Страница 98: ...TECHNICAL DATA TECHNICAL HDZ ZT 01 17 Technical Data Section 9 4 2016 Alamo Group Inc 50077206 ENGINE ADAPTOR HARNESS for KAWASAKI ENGINES...

Страница 99: ...ADAPTOR HARNESS for KOHLER ENGINES 1 2 3 4 5 6 7 8 9 BATTERY RED 14 GA GROUND SOLENOID BLACK 14 GA STARTER SOLENOID PURPLE 14 GA CONNECTOR FEMALE 9 POSITION 2 3 5 6 OIL SENDER GRAY BLACK 18 GA CONNRC...

Страница 100: ...TECHNICAL DATA TECHNICAL HDZ ZT 01 17 Technical Data Section 9 6 2016 Alamo Group Inc...

Страница 101: ...TECHNICAL DATA TECHNICAL HDZ ZT 01 17 Technical Data Section 9 7 2016 Alamo Group Inc SERVICE and MAINTENANCE RECORDS Service or Maintenance Date Meter Performed Hours...

Страница 102: ...TECHNICAL DATA TECHNICAL HDZ ZT 01 17 Technical Data Section 9 8 2016 Alamo Group Inc NOTES...

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Страница 104: ...HDZ SERIES ZERO TURN MOWER P N 50077940 Printed in U S A...

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