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Operating instructions

SIMPLEX

Vacuum systems

VO 0040

–

0080 B

0870S03254/-0000_en / Translation of the original operating instructions / Subject to change without notice

08.03.2021

Dr.-Ing. K. Busch GmbH
Schauinslandstraße 1, 79689 Maulburg
Germany

Содержание SIMPLEX VO 0040 B

Страница 1: ...ions SIMPLEX Vacuum systems VO 0040 0080 B 0870S03254 0000_en Translation of the original operating instructions Subject to change without notice 08 03 2021 Dr Ing K Busch GmbH Schauinslandstraße 1 79689 Maulburg Germany ...

Страница 2: ...2 52 0870S03254_VO 0040 0080_B_ 0000_IM_en ...

Страница 3: ...use 9 4 Transport 10 5 Storage 13 6 Installation 14 6 1 Installation 14 6 2 Connection lines pipes 15 6 2 1 Gas inlet 15 6 2 2 Gas outlet 16 6 3 Electrical connection 17 6 3 1 Connection of the power supply 17 7 Start up 19 7 1 Indication and control elements 19 7 1 1 Topping up with oil 19 7 1 2 Indicators and control elements on the motor protection switch 20 7 1 3 Indicators and control element...

Страница 4: ...sories 33 10 1 Spare parts 33 10 2 Accessories 33 10 2 1 Parametrization Kit 33 10 2 2 Manual operating unit 33 10 2 3 Field bus option card 34 11 Repair 35 12 Decommissioning and disposal 36 12 1 Stop operating vacuum system 36 12 2 Disassembly and disposal 36 13 Dimensions sheets 37 14 Connecting values of the vacuum system VO 43 14 1 Connection values 43 14 2 Circuit diagram vacuum systems VO 4...

Страница 5: ...Transport of the vacuum system 11 Fig 5 Transport of the vacuum pump on the eye bolts 12 Fig 6 Installation environment 14 Fig 7 Gas outlet 16 Fig 8 Topping up oil 19 Fig 9 Motor protection switch 20 Fig 10 LED displays at the vacuum pump 20 Fig 11 DIP switch on the vacuum pump 21 Fig 12 Display of the manual operating unit 22 Fig 13 Display overview 22 Fig 14 Connection of the operating unit to v...

Страница 6: ...uctions Safety and warning notes are marked as follows with the words DAN GER WARNING CAUTION ATTENTION and NOTE DANGER Indicates a threatening hazard Failure to observe safety instructions will result in death or serious injury WARNING Indicates a potential hazard Failure to observe safety instructions may result in death or se rious injury CAUTION Indicates a potential hazard Failure to observe ...

Страница 7: ...cription 3 1 22BView vacuum system VO IN Gas inlet CC Motor protection switch OUT Gas outlet AF Air filter CVP Claw type vacuum pump MV VV Venting valve NP Name plate PT Pressure transmitter PG Vacuum gauge VST Vacuum vessel LED LED frequency converter Fig 1 View vacuum system VO ...

Страница 8: ...tem SIMPLEX VO consists of a single stage claw vacuum pump type MV with integrated frequency converter for the drive The vacuum pump is mounted on a vacuum ves sel The intake side air filter and the strainer installed in the suction flange prevent the ingression of dirt particles in the vacuum pump A pressure transmitter for pressure control is installed at the vacuum tank The pressure in the vacu...

Страница 9: ...m is needed for some period ad justable the vacuum pump will switch itself off When the set target pressure is exceeded the vacuum pump will switch on again automatically 3 4 2 51BClaw type vacuum pump MV Fig 3 Operating principle of the claw vacuum pump MV The claw vacuum pump MV operates according to the claw principle 3 5 26BIntended use The vacuum system was designed for conveying air and othe...

Страница 10: ...in on the pipe work and vacuum pumps while placing the slings Observe the center of gravity and the lifting points these are indicated in the scale draw ings see chap 13 ATTENTION Damage to the vacuum system The vacuum system is already filled with gear oil at delivery Drain the oil before transport if transport in horizontal orientation is not possible The vacuum system is packed in a wooden crat...

Страница 11: ...em by devices of the individual components e g the vacuum pump motor etc Only lift the vacuum system as presented Fig 4 Transport of the vacuum system Screw four M10 eye bolts not included in the scope of delivery into the holes on the feet of the vacuum vessel see fig 4 Pass slings through the openings of the eye bolts and thus lift the vacuum system with a crane or a forklift ...

Страница 12: ...ds The eye bolts EB must be in perfect condition and completely screwed into the machine and hand tightened Do not lift the vacuum pump on an eye bolt of the motor Lift the vacuum pump only as shown Fig 5 Transport of the vacuum pump on the eye bolts Check the vacuum pump for transport damage If the vacuum pump is fixed on a base plate remove it Machine weight See technical data or nameplate NP ...

Страница 13: ... 30 minutes eve ry 18 months Proceed as follows for storage Close all openings with the protective caps included in the scope of delivery penetration of dirt and water is prevented If storage for more than 3 months is intended Secure loose cables Drain all process and operating media Clean and dry the vacuum system Prior to storing make absolutely sure that all parts are clean drained and dry Wher...

Страница 14: ...complied with The ambiance conditions must meet the protection class of the vacuum pump The installation site must be vented so that sufficient cooling of the vacuum system is en sured Ensure that the ventilation openings inlets and outlets are not covered and that the cool ing air can flow unhindered Sufficient space for maintenance work must be ensured The visibility of the display elements PG f...

Страница 15: ...on the intake and pressure sides at an angle to prevent accumulated con densation from entering the vacuum pump The line cross section of the connection lines must have at least the same cross section as the connections of the vacuum system across the entire length In case of very long connection lines it is recommended to use lines with larger cross sections to avoid loss of efficiency Please con...

Страница 16: ...the discharged gas can flow off unhindered Never close the gas outlet line do not throttle it and do not use it as a compressed air source If the air taken in is not discharged to the environment in the direct proximity of the vacuum system observe the following Place the gas outlet line dropping towards the vacuum system or install a liquid separator or a siphon with a drain valve so that no liqu...

Страница 17: ...s already been subjected to a high voltage test with special test process in the final inspection 6 3 1 54BConnection of the power supply CAUTION Danger due to accidental starting of the vacuum pump The vacuum pump starts up when the main switch is actuated Make sure that starting the vacuum pump does not lead to a dangerous situation ATTENTION Danger of damage to the vacuum system Wrong connectio...

Страница 18: ...r of damage to the motor Wrong rotating direction Operation in the wrong rotating direction may damage the vacuum system after a very brief time Ensure that the rotating direction is correct before commissioning Use the glued on cast in arrow to determine the intended rotating direction Switch on the vacuum pump for a fraction of a second Observe the fan wheel and determine the rotating direction ...

Страница 19: ... vacuum pump during and directly after operation ATTENTION Insufficient familiarity with the indicators and operating controls may result in damage to the vacuum system Wrong operation Operating staff must be familiar with the indicating and operating elements ATTENTION Operation of the vacuum pump without oil will cause severe damage to it quickly The vacuum system is already filled with oil at d...

Страница 20: ...o atmospheric pressure via this valve for maintenance work LED display on the vacuum pump LED fig 1 indicates the states of the frequency converter 7 1 4 58BLED display at the vacuum pump Fig 10 LED displays at the vacuum pump LED Description PWR Lights up when the vacuum pump is supplied with power RUN Lights up when the vacuum pump is in operation FLT Lights up when the vacuum pump is in a fault...

Страница 21: ... Standard SW4 No function 0 SW3 0 Analog input 2 operates in current mode 4 20 mA 1 Analog input 2 operates in voltage mode 2 10 V 0 SW2 0 Analog input 1 operates in current mode 4 20 mA 1 Analog input 1 operates in voltage mode 2 10 V 0 SW1 0 Digital inputs are connected to ground 1 Digital inputs are disconnected from ground 0 NOTICE Settings of the DIP switches see circuit diagram chap 14 2 ...

Страница 22: ...sepa rate instructions parameter description 0870 166 596 Fig 12 Display of the manual operating unit Fig 13 Display overview Stop button Scroll down in the menu decrease value Start button Move cursor to the left Move cursor to the right Change control place Scroll up in the menu increase value Go back in the menu Exit edit mode Reset error Switch to layer element Confirm selection Operating stat...

Страница 23: ... the terminal box Pull the keypad cable through the cable guide CF provided Screw in cable guide Connect the connection part of the keypad to the interface provided for this purpose on the vacuum pump HMI Close the cover of the terminal box TB 7 1 7 61BMeasuring and control facilities and settings The vacuum system is equipped with a pressure transmitter in the vacuum tank for pressure dependent c...

Страница 24: ...eld bus 0 P12 2 Target pressure in 50 500 mbar 10 100 mbar 5 50 mbar 10 Value may deviate due to specific customer specifica tion P12 7 PID controller P reinforcement 500 P12 8 PID controller I time 0 3 s P12 13 Shut off delay 20 s P12 14 Level of the switch on delay 1 Tab 2 Parameter settings factory settings Explanations of the settings can be found in the document Instructions for pump control ...

Страница 25: ...e installation conditions chap 6 1 are fulfilled The permitted maximum number of starts 60 per hour must not be exceeded After a few minutes of vacuum operation check the oil level and top up oil if necessary Starting the Vacuum System Set the main switch 100Q1 fig 9 to ON The vacuum pump starts immediately and switches on and off depending on the pressure The vacuum system is in operation Stoppin...

Страница 26: ...rongly depend on the individual operating conditions The inter vals specified below are to be considered reference values and should be individually short ened or extended Especially at high stress e g in case of high dust load in the environment or the process gas or in case of other contamination or ingression of process material it may be necessary to shorten the maintenance intervals a lot Int...

Страница 27: ...switching off the vacuum pumps before checking the oil level The oil level should be constant over the entire service life If the oil level drops the gear box is leaking and the vacuum pump needs to be repaired Top up with oil if necessary chap 0 8 3 35BClean vacuum system from dust and dirt Fig 15 Clean vacuum pump Clean fan grids and cooling fins ...

Страница 28: ...e oils approved by Busch For information to the oil type and oil volume see the technical data chap 15 and oil chap 16 NOTICE The oil level should be constant over the entire service life If the oil level drops the gear box is leaking and the vacuum pump needs to be repaired Follow the figures Fig 16 Drain oil Fig 17 Filling in oil Cleaning cloth Drain pan Check oil level ...

Страница 29: ... filter element Proceed as follows Open the quick clamps and remove the filter insert Insert a new filter Original spare part from Busch Parts no 0532 000 003 8 6 38BCheck and clean suction strainer A suction strainer is installed in the gas inlet to protect the vacuum pump IS Intake screen Fig 19 Installing the intake screen ...

Страница 30: ...the vacuum system from the process and make sure that there is ambient pres sure in the vacuum system Procedure Close the shut off device on the inlet side not in cluded in the scope of delivery and slowly open the venting valve VV fig 1 9 1 39BFailure table and measures Problem Possible cause Remedy The vacuum pump does not start up The required voltage is not pending at the motor Check the power...

Страница 31: ...ive Have the vacuum pump repaired Busch Service The oil level is too low Top up oil High heat development during operation of the vacuum pump The cooling is insufficient Clean the vacuum pump from dust and contamina tion The ambiance tempera ture is too high Observe admissible ambi ance temperature The fan does not run or turns in the wrong direc tion Check electrical connec tion The temperature o...

Страница 32: ...ng the vacuum pump does not lead to a dangerous situation An error is signaled when the LED FLT lights up see LED display fig 10 and if connected by the lack of a ready for operation signal terminal 20 of the con trol unit Before resetting an error determine and remove its cause Reset the error by disconnecting and reconnecting the power supply for at least 10 seconds or a digital signal at the te...

Страница 33: ...1 0 bar 0545 000 002 If further spare parts are required ask your Busch contact for the detailed spare parts list The list of Busch companies around the world at the time these operating instructions are is sued can be found on the reverse 10 2 43BAccessories 10 2 163BParametrization Kit The parametrization kit contains a connection cable for connection to the computer and a software on a USB stic...

Страница 34: ...s and accessories 34 52 0870S03254_VO 0040 0080_B_ 0000_IM_en 10 2 365BField bus option card The vacuum pump can be retrofitted using field bus option cards with different bus systems Also consult your Busch branch ...

Страница 35: ...he vacuum pump was used to transport gas contaminated with for eign substances hazardous to health Decontaminate the vacuum pump and indicate the contamination status based on a Con formation declaration Busch accepts only vacuum pumps that include a completed and legally signed Contamina tion declaration The form can be downloaded from www buschvacuum com ...

Страница 36: ...spheric pressure Disconnect all connections If the vacuum system has to be stocked observe following For more information see storage chap 5 12 2 45BDisassembly and disposal Drain the oil Remove the air filter Remove all electrical components Separate the hazardous waste from the vacuum pump Dispose of hazardous waste according to the applicable legal provisions Dispose of the vacuum system as was...

Страница 37: ...m system VO 0040 B AAA G3XX Fig 20 Dimensions vacuum system VO 0040 B AAA G3XX Center of gravity Lifting point Pos Designation Connection Standard N1 Gas inlet G 1 1 4 female thread ISO 228 1 N2 Gas outlet G 3 4 female thread ISO 228 1 N3 Venting valve Tab 3 Connections vacuum system VO 0040 B AAA G3XX ...

Страница 38: ...40 B AAA G3AX mobile Fig 21 Dimensions vacuum system VO 0040 B AAA G3AX mobile Center of gravity Pos Designation Connection Standard N1 Gas inlet G 1 1 4 female thread ISO 228 1 N2 Gas outlet G 3 4 female thread ISO 228 1 N3 Venting valve Tab 4 Connections vacuum system VO 0040 B AAA G3AX mobile ...

Страница 39: ...O 0060 B AAA H3XX Fig 22 Dimensions vacuum system VO 0060 B AAA H3XX Center of gravity Lifting point Pos Designation Connection Standard N1 Gas inlet G 1 1 4 female thread ISO 228 1 N2 Gas outlet G 3 4 female thread ISO 228 1 N3 Venting valve Tab 5 Connections vacuum system VO 0060 B AAA H3XX ...

Страница 40: ...60 B AAA H3AX mobile Fig 23 Dimensions vacuum system VO 0060 B AAA H3AX mobile Center of gravity Pos Designation Connection Standard N1 Gas inlet G 1 1 4 female thread ISO 228 1 N2 Gas outlet G 3 4 female thread ISO 228 1 N3 Venting valve Tab 6 Connections vacuum system VO 0060 B AAA H3AX mobile ...

Страница 41: ...O 0080 B AAA I3XX Fig 24 Dimensions vacuum system VO 0080 B AAA I3XX Center of gravity Lifting point Pos Designation Connection Standard N1 Gas inlet G 1 1 4 female thread ISO 228 1 N2 Gas outlet G 3 4 female thread ISO 228 1 N3 Venting valve Tab 7 Connections vacuum system VO 0080 B AAA I3XX ...

Страница 42: ...80 B AAA I3XX mobile Fig 25 Dimensions vacuum system VO 0080 B AAA I3XX mobile Center of gravity Pos Designation Connection Standard N1 Gas inlet G 1 1 4 female thread ISO 228 1 N2 Gas outlet G 3 4 female thread ISO 228 1 N3 Venting valve Tab 8 Connections vacuum system VO 0080 B AAA I3AX mobile ...

Страница 43: ...em VO 14 1 46BConnection values Vacuum system type Voltage Frequency Power consumption Rated current Max perm pre fuse VO 0040 B 3 x 380 415 V AC PE 50 Hz 1 3 kW 4 4 A 16 A VO 0060 B 3 x 380 415 V AC PE 50 Hz 1 7 kW 5 0 A 16 A VO 0080 B 3 x 380 415 V AC PE 50 Hz 2 1 kW 6 5 A 16 A Tab 9 Connecting values of the vacuum systems VO ...

Страница 44: ...14 Connecting values of the vacuum system VO 44 52 0870S03254_VO 0040 0080_B_ 0000_IM_en 14 2 47BCircuit diagram vacuum systems VO Fig 26 Circuit diagram vacuum systems VO ...

Страница 45: ...ues of the vacuum system VO 0870S03254_VO 0040 0080_B_ 0000_IM_en 45 52 14 3 48BCircuit diagram of the claw vacuum pump MV 0040 D MV 0060 D MV 0080 D 3 phase Fig 27 Circuit diagram MV 0040 D MV 0060 D MV 0080 D 3 phase ...

Страница 46: ...t maintenance counter 13 Mass digital output 5 Mass 4 Analog input 2 Busch pressure transmitter 4 20 mA 0 1 bar abs 10 Digital input 3 Reset failure 9 Digital input 2 Opened rotation speed control Closed pressure control 8 Digital input 1 Opened stop Closed start 7 Ground of the digital inputs 6 24 V output 3 Mass 2 Analog input 1 Rotation speed control 0 V 0 mA nmin 1 200 min 1 10 V 20 mA nmax Ta...

Страница 47: ...mbient pressure Atmospheric pressure Installation height 100 power without reduction up to 1 000 m Reduction 1 100 m between 1 000 and 3 000 m Permissible stationary oscillations sinusoidal 3 Hz f 8 43 Hz 7 5 mm 8 43 Hz f 200 Hz 2 g 3M6 according to IEC 60721 3 3 Oil volume l 0 6 Oil type see oil chap 16 Weight kg 154 159 159 Power supply network TN and TT network vacuum system cannot be used in a...

Страница 48: ...0_B_ 0000_IM_en 16 Gear oil VSB 100 ISO VG 100 Oil type Synthetic oil Part number 1 l packaging 0831 168 351 Part number 5 l packaging 0831 168 352 Tab 12 Gear oil Check the name plate NP fig 2 to see which oil the vacuum pump was filled with ...

Страница 49: ...ances in electrical and electronic devices and according to the corresponding standards Standard Name of the standard EN ISO 12100 2010 Safety of machinery General principles for design risk assessment and risk reduction EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs EN 1012 1 2010 EN 1012 2 1996 A1 2009 Compressors and vacuum ...

Страница 50: ...50 52 0870S03254_VO 0040 0080_B_ 0000_IM_en ...

Страница 51: ...Notes ...

Страница 52: ...t Japan info busch co jp Korea busch busch co kr Malaysia busch busch com my Mexico info busch com mx Netherlands info busch nl New Zealand sales busch co nz Norway post busch no Peru info busch com pe Poland busch busch com pl Portugal busch busch pt Romania office buschromania ro Russia info busch ru Singapore sales busch com sg www buschvacuum com Busch Vacuum Solutions We shape vacuum for you ...

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