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Commissioning | 6

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6

Commissioning

CAUTION

During operation the surface of the machine may reach temperatures of more than
70°C.

Risk of burns!

• Avoid contact with the machine during and directly after operation.

CAUTION

Noise of running machine.

Risk of damage to hearing!

If persons are present in the vicinity of a non noise insulated machine over extended
periods:

• Make sure that ear protection is being used.

NOTICE

The machine can be shipped without oil.

Operation without oil will ruin the machine in short time!

• Prior to commissioning, the machine must be filled with oil, see 

Filling Oil [

 11]

.

NOTICE

Lubricating a dry running machine (compression chamber).

Risk of damage to the machine!

• Do not lubricate the compression chamber of the machine with oil or grease.

NOTICE

The machine is running at 90 Hz when starting a pump down cycle.

Risk of damage to the machine!

• Read the instructions of the chapter 

Pump Down Cycle [

 16]

.

• Make sure that the installation conditions (see 

Installation Conditions [

 7]

) are met.

• Turn on the water supply.

• Switch on the machine.

• Make sure that the maximum permissible number of starts does not exceed 6 starts

per hour. Those starts should be spread within the hour.

• Make sure that the operating conditions comply with the 

Technical Data [

 26]

.

• After a few minutes of operation, perform an 

Oil Level Inspection [

 19]

.

As soon as the machine is operated under normal operating conditions:

• Measure the motor current and record it as reference for future maintenance and

troubleshooting work.

Содержание PANDA WZ 3600 A

Страница 1: ...nstruction manuals service kits Instruction Manual PANDA Vacuum Booster WZ 3600 A 0870203785 0001_en Original instructions Modifications reserved 10 05 2021 Ateliers Busch S A Zone industrielle 2906 C...

Страница 2: ...ter Connection 9 5 3 Filling Oil 11 5 4 Electrical Connection 12 5 4 1 Wiring Diagram Three Phase Motor 13 5 5 Electrical Connection of the Monitoring Devices 14 5 5 1 Wiring Diagram Temperature Switc...

Страница 3: ...designed and manufactured according to state of the art meth ods Nevertheless residual risks may remain This instruction manual highlights potential hazards where appropriate Safety notes and warning...

Страница 4: ...I Cooling water inlet CWO Cooling water outlet CWC Cooling water connection EB Eye bolt IN Suction connection MP Magnetic plug MTB Motor terminal box NP Nameplate ODP Oil drain plug OFP Oil fill plug...

Страница 5: ...of air and other dry non aggressive non toxic and non explosive gases Conveying of other media leads to an increased thermal and or mechanical load on the machine and is permissible only after a consu...

Страница 6: ...ed motor 2 3 2 Temperature Switch The temperature switch monitors the oil temperature of the machine The machine must be stopped when the temperature switch trips 140 C 3 Transport WARNING Suspended l...

Страница 7: ...ng preferably at temperatures between 20 55 C 5 Installation 5 1 Installation Conditions NOTICE Use of the machine outside of the permitted installation conditions Risk of premature failure Loss of ef...

Страница 8: ...ke sure that the cooling water complies with the requirements see Cooling Water Connection 9 5 2 Connecting Lines Pipes Remove all protective covers before installation Make sure that the connection l...

Страница 9: ...ream from the machine Connection size s DN160 DIN 28404 Depending on the specific order other connection dimensions may apply 5 2 3 Discharge Connection Connection size s DN160 DIN 28404 Connection si...

Страница 10: ...the cooling water complies with the following requirements Min supply capacity l min 4 Water pressure bar 2 5 Supply temperature C 5 30 Required pressure differential across supply and return bar 1 T...

Страница 11: ...inappropriate oil Risk of premature failure Loss of efficiency Only use an oil type which has previously been approved and recommended by Busch For oil type and oil capacity see Technical Data 26 and...

Страница 12: ...from your Busch representative 5 4 Electrical Connection DANGER Live wires Risk of electrical shock Electrical installation work must only be executed by qualified personnel Make sure that the power...

Страница 13: ...r motor and temperature switches connection instructions diagrams 5 4 1 Wiring Diagram Three Phase Motor NOTICE The tightening torque does not comply with the recommendation Risk of damage the connect...

Страница 14: ...r connection low voltage Star connection high voltage 5 5 Electrical Connection of the Monitoring Devices NOTE In order to prevent potential nuisance alarms Busch recommends that the control system is...

Страница 15: ...ne compression chamber Risk of damage to the machine Do not lubricate the compression chamber of the machine with oil or grease NOTICE The machine is running at 90 Hz when starting a pump down cycle R...

Страница 16: ...soon as the target pressure is reached close the isolation and decrease the motor frequency to 30 Hz 6 2 Compression Chamber Flushing Depending on the process type very demanding application flushing...

Страница 17: ...the machine Open the gas supply Flush the machine When the flushing is finished Close the gas supply Dry the machine of flushing fluid Do not operate the machine in normal operating conditions with th...

Страница 18: ...operating conditions The intervals given below are considered as starting values which should be shortened or ex tended as appropriate Particularly harsh applications or heavy duty operation such as h...

Страница 19: ...sk of explosion If the oil becomes dark Contact your Busch representative without delay Make sure that the oil is either light or transparent If the oil becomes dark or looks different from the initia...

Страница 20: ...ce 20 28 0870203785_WZ3600A_ 0001_IM_en 1 5 2 3 2x 4 Drain pan Cleaning cloth Oil draining at the motor side Magnetic plug Magnetic plug 1 3 2 Drain pan Cleaning cloth Oil draining at the gear side Ma...

Страница 21: ...0001_IM_en 21 28 For oil type and oil capacity see Technical Data 26 and Oil 26 1 4 3 MAX MIN 2 B u s c h O i l Check oil level Oil filling at the motor side 1 4 3 MAX MIN 2 B u s c h O i l Check oil...

Страница 22: ...Wear appropriate personal protective equipment NOTICE Improper assembly Risk of premature failure Loss of efficiency It is highly recommended that any dismantling of the machine that goes beyond any...

Страница 23: ...the machine as scrap metal 10 Spare Parts NOTICE Use of non Busch genuine spare parts Risk of premature failure Loss of efficiency The exclusive use of Busch genuine spare parts and consumables is re...

Страница 24: ...r lines Seek advice from your local Busch representa tive The backing pump is not correctly defined Contact Busch The machine runs in the wrong direction Check the direction of ro tation see Wiring Di...

Страница 25: ...is black Oil change intervals are too long Drain the oil and fill in new oil see Oil Change 19 The machine runs too hot See problem The ma chine runs too hot For the solution of problems not mentioned...

Страница 26: ...0 Hz Blower nominal suction capacity m3 h 3600 Backing pump nominal suction capacity m3 h 720 360 360 Delta P max in continuous operation hPa 30 15 On request Delta P max in 50 duty hPa 30 15 On reque...

Страница 27: ...tandards Standard Title of the Standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones be...

Страница 28: ...Japan info busch co jp Korea busch busch co kr Malaysia busch busch com my Mexico info busch com mx Netherlands info busch nl New Zealand sales busch co nz Norway post busch no Peru info busch com pe...

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