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Noise emission

Refer to the table “Technical data” for the permissible noise leveling
free field conditions according to EN ISO 2151.

CAUTION

The sound level of the vacuum pump within a certain perimeter of
the pump is high.

Risk of hearing damage.

Users who are spending a longer period of time in the vicinity of a
non-insulated vacuum pump must wear suitable ear protection.

Safety area

Before any maintenance action, ensure a safety perimeter of a least
610 [mm] around the pump.

Electrical safety

Types of Electrical Work

The following are the four types of electrical work defined by the SEMI
S2, latest version, guideline:

Type 1

Equipment is fully deenergized.

Type 2

Equipment is energized. Energized circuits are covered or insulated.

NOTE

: Type 2 work includes tasks where the energized circuits are or

can be measured by placing probes through suitable openings in the
covers or insulators.

Type 3

Equipment is energized. Energized circuits are exposed and inadvertent
contact with uninsulated energized parts is possible. Potential
exposures are no greater than 30 volts rms, 42.4 volts peak, 60 volts dc
or 240 volt-amp in dry locations.

Type 4

Equipment is energized. Energized circuits are exposed and inadvertent
contact with uninsulated energized parts is possible. Potential
exposures are greater than 30 volts rms, 42.4 volts peak, 60 volts dc,
or 240 volt-amp in dry locations. Potential exposures to
radio-frequency currents, whether induced or via contact, exceed the
limits in Table A5-1 of Appendix 5 (SEMI S2 guideline).

Lock Out/ Tag Out procedure (Type 1 of
electrical work)

l

Stop the pump with the LCD controller (press on STOP button
during 10s)

l

Press on emergency stop button

l

Switch off the main circuit breaker

l

Switch off the customer’s power supply

l

Switch off the water and nitrogen quick connections (inlet first,
then outlet)

l

Put the label or warning board “Maintenance processing” on or
next to the pump

Emergency off circuit description

l

The Emergency off circuit may be opened by pressing on
emergency stop button. If this element occurs, then the DP and
MB pumps will immediately stop. The PLC will remain energized
to save the pump status.

l

If the emergency stop button was pressed, check the start up of
the pump then release this button to restart the pump. Press on
Start button on the LCD controller, the pump will restart.

Installation of the vacuum pump in a
seismic zone

Upon receipt, the vacuum pump is fixed on the transport pallet with
two brackets.

l

Convey the pump to its final location with a pallet truck before
removing it from its support

l

Unscrew the fixing screws of the pump on the transport pallet and
remove the machine from its support with an appropriate lifting
system by using the lifting brackets made for this purpose

l

The pump must not lay only on the brackets. Unscrew the four
adjusting nuts until the machine legs touch the ground

l

Check that the wheels no longer touch the ground

CAUTION

The vacuum pump is fixed to the ground with four M10 screws, two
screws per bracket. The fixing screw must stand a 1200 N tensile
force (per bracket).
The final user must adapt the type of screws depending on the
ground material.

Information over the lubricants

Oil

Busch YLC 250 B, Art. No. 0831 000 054 (0,5 l

@

1 kg)

(Busch YLC 250 B)

Quantity BC 1000 F

:

WY 0701 B-MB: 1,4 l

NW 0100 A-DP: 0,12 l

Quantity BC 2000 F:

WY 1251 B-MB: 1,4 l

NW 0180 A-DP: 0,12 l

Replacement: After 16'000 h (see Maintenance program)

Technical data sheet: Please refer to chapter "Oil type/ Quantity".

Decommissioning procedure

When the product arrives at the end of the lifetime, it is necessary to
proceed to the decontamination of the vacuum pump

Safety

BC 1000, 2000 F

Page 8

0870760874 (En)

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Содержание COBRA BC 1000

Страница 1: ...ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870760874 0002_en Original instructions Modi cations reserved 02 09 2020 Instruction Manual COBRA Screw Vacuum Pumps BC 1000 2000 F Get t...

Страница 2: ...cuum pump on off 14 First start up of the system 14 Switching the system off 14 Maintenance 15 Maintenance program 15 Weekly 15 Monthly 15 Yearly 15 Every 16 000 hours of operation at the latest after...

Страница 3: ...O OSG Oil sight glass OSG1 Oil sight glass OSG2 Oil sight glass OSG3 Oil sight glass CPC PLC connection MB On off switch Main circuit breaker RF Ventilator VFD1 Variable frequency device VFD2 Variable...

Страница 4: ...BC 1000 2000 F Page 4 0870760874 En VFD2 MOT1 TS2 MOT2 OSG3 VFD1 OSG2 TS1 PSA OSG1 MV CWM CWR DGR1 DGR2 DGF...

Страница 5: ...re more or equal than 150 hPa mbar Caution the operating cycle of 150 hPa mbar must not exceed more than 5 min For other applications contact your Busch representative Maximum inlet pressure 1 bar abs...

Страница 6: ...system The nitrogen system can be used in a number of different ways nitrogen is used as dilution gas It is injected inside the cylinder on two different places Nitrogen flow injected in the middle ho...

Страница 7: ...hen installing the pump in potentially explosive environments The maintenance instructions must be observed and respected It is vital that these installation and maintenance instructions are read and...

Страница 8: ...supply l Switch off the water and nitrogen quick connections inlet first then outlet l Put the label or warning board Maintenance processing on or next to the pump Emergency off circuit description l...

Страница 9: ...to add a belt or rope at a suitable point when lifting the pump l Attach lifting gear securely to the eyebolt or eyebolts l Use lifting gear with a crane hook equipped with safety latch l Lift the vac...

Страница 10: ...ure 2 5 bar relative Water hardness 5 dGH NOTE 1 german degree 1 dGH 1 78 french degree 1 25 e english degree 17 9 mg kg CaCO3 american hardness Minimum flow rate 3 4 l min for the standard version l...

Страница 11: ...least equal to the diameter of the exhaust flange of the vacuum pump to prevent a drop in the performance of the vacuum pump in the case of a smaller cross section l Make sure that the vacuum pump is...

Страница 12: ...ion it can be destroyed even if this is the case for only a short moment Make sure that the vacuum pump is connected correctly before switching it on l Determine rotation sense of the motor by using a...

Страница 13: ...from the intake flange and connect the intake line to the intake flange CAUTION In case of a vacuum pump filled with oil make sure that by lifting the inclination angle of the vacuum pump do not exce...

Страница 14: ...ants will result in damage to the vacuum pump CAUTION The cooling water flow which is checked by the flowmeter CWM must be at least 3 4 l min l Make sure that all caps safeguards and similar covers ar...

Страница 15: ...hat there are no cleaning tools in the pump anymore according to local and national regulations Before pulling off the different connections make sure that the intake and exhaust lines of the vacuum p...

Страница 16: ...l change intervals A drop in the oil level indicates a fault see Alarms and warnings Busch PLC and Busch LCD CAUTION Only fill in oil through the oil filler opening CAUTION Danger of burns when the oi...

Страница 17: ...nd that they do not leak CAUTION Only fill in oil through the oil filler opening l Unscrew the oil filler cap OFP l Fill in oil up to the middle of the oil sight glass l Make sure that the oil level l...

Страница 18: ...ful foreign material These foreign materials can infiltrate the pores recesses and other internal spaces of the vacuum pump Danger to health during dismantling of the vacuum pump Danger to the environ...

Страница 19: ...nditions which could cause personal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check the oil level with the help of the various oil sight gl...

Страница 20: ...overpressure bar 1 5 Oil quantity l 1 52 Weight kg 310 with silencer at exhaust Technical data BC 2000 F Effective suction capacity m3 h cfm 1580 930 Ultimate pressure Torr mbar 2 25 x 10 3 3 x 10 3...

Страница 21: ...in electrical and electronic equipment and following the standards Person authorised to compile the technical file Gerd Rohweder Busch Dienste GmbH Schauinslandstr 1 DE 79689 Maulburg Icheon si 01 06...

Страница 22: ...Note...

Страница 23: ...Note...

Страница 24: ...l Italy info busch it Japan info busch co jp Korea busch busch co kr Malaysia busch busch com my Mexico info busch com mx Netherlands info busch nl New Zealand sales busch co nz Norway post busch no P...

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