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Concept and general information 

Please refer to the data sheet for the model 8524 precision tension and compression load cell for full 

details of dimensions, weight, degree of protection etc. 

3.1  Mechanical design 

In the model 8524 tension and compression load cell, the spring element is designed as a horizontally 

oriented elastic membrane with a centrally arranged ring. 

 

Figure 1: 

Horizontally oriented membrane 

This elastic membrane is deflected by the applied force, resulting in a reduction in the height of the 

sensor. This deformation cannot be seen by the naked eye. It is measured with the aid of strain gages. In 

the model 8524 tension and compression load cell, the strain gages are mounted on the underside of the 

spring element. As a result, they are subject to the same deformation as the spring element. 

3.2  Principle of operation 

The model 8524 tension and compression load cell utilizes a spring element. The spring element is 

elastically deformed by the force being measured. 

Strain gages are used to convert this deformation into an electrical signal. The strain gages and spring 

element together constitute the measuring element. 

3.2.1  Spring element 

The spring element is the most important mechanical part of a load cell. Its purpose is to take the force 

being measured and convert it into a linear extension. It relies on the elastic properties of the material in 

order to determine the force indirectly. 
The materials of which load cells are made must satisfy other conditions in addition to their elastic 

properties. As a result, only a small number of carefully selected materials come into question for high-

quality load cells. 
burster goes a step further, using mainly aviation materials that satisfy additional quality requirements 

instead of DIN materials. 

3.2.2  Strain gages 

The electrical resistance of a wire rises with increasing length and falling cross-section. When a wire is 

pulled, it becomes thinner and longer – both of these effects result in an increase in its electrical 

resistance. 
This is the principle on which strain gages are based. In practice, however, strain gages do not consist of 

a single wire, but of a metal foil laminated onto a carrier material. The metal foil is etched to create a 

meandering structure (see Abbildung 2). 

 

Figure 2: 

 Foil strain gage 

Содержание 8524

Страница 1: ...zisionsmesstechnik gmbh co kg burster pr zisionsmesstechnik gmbh co kg All rights reserved Talstr 1 5 Postfach 1432 76593 Gernsbach Germany 76587 Gernsbach Germany Valid from February 09 2021 Tel 49 7...

Страница 2: ...echnik hereinafter referred to as the product are the result of targeted development and meticulous research From the date of delivery burster provides a warranty for the proper condition and function...

Страница 3: ...3of 24...

Страница 4: ...ck 9 2 6 Unpacking 9 2 7 Warranty 9 2 8 Maintenance 9 2 8 1 Recalibration 9 2 9 Conversions and modifications 10 3 Concept and general information 11 3 1 Mechanical design 11 3 2 Principle of operatio...

Страница 5: ...on 8524 xxxx xxExxxxx 19 5 3 1 4 Option 8524 xxxx xxFxxxxx 20 5 3 1 5 Option 8524 xxxx xxHxxxxx 20 6 Measurement chain calibration 21 7 Technical data 22 7 1 Electromagnetic compatibility 22 7 1 1 Int...

Страница 6: ...gree of risk indicates a hazardous situation which if not avoided may result in death or serious injury CAUTION Low degree of risk indicates a hazardous situation which if not avoided could result in...

Страница 7: ...You will find the serial number on the type plate of the model 8524 tension and compression load cell 2 1 2 Contact person If you have any questions relating to the model 8524 tension and compression...

Страница 8: ...outputs or other devices that are galvanically connected to the sensor s signal lines must also be fitted with safety transformers to EN 61558 2 3 3 Restrictions on use The model 8524 tension and comp...

Страница 9: ...ssion load cell should be shipped only in its original packaging or in packaging capable of providing an equivalent degree of protection 2 7 Warranty burster pr zisionsmesstechnik gmbh co kg provides...

Страница 10: ...ny parts that are intended to be serviced by the user Only the manufacturer s own qualified personnel are permitted to open the model 8524 tension and compression load cell It is not permitted to make...

Страница 11: ...nto an electrical signal The strain gages and spring element together constitute the measuring element 3 2 1 Spring element The spring element is the most important mechanical part of a load cell Its...

Страница 12: ...or the model 8524 tension and compression load cell It is typically in the region of 1 5 mV V 0 25 In conjunction with the reference excitation voltage Ub in a range of max 10 V we recommend 5 V signa...

Страница 13: ...8524 tension and compression load cell Absolutely avoid any load that applies a sudden force impulse Note The high spring constant of the model 8524 tension and compression load cell results in high...

Страница 14: ...re fitted with a safety transformer to EN 61558 Note Transmitters connected to the outputs or other devices that are galvanically connected to the signal lines of the model 8524 tension and compressio...

Страница 15: ...orce 1 Apply the force being measured to the model 8524 tension and compression load cell via the central thread 2 Apply the force centrically exactly along the axis of symmetry IMPORTANT Eliminate an...

Страница 16: ...ion if the model 8524 tension and compression load cell is used as a weighing device on containers 5 2 Fixing method The entire contact surface of the model 8524 tension and compression load cell must...

Страница 17: ...uring chain causing incorrect measurements Route the measuring leads separately from power cables If the measuring leads are laid parallel to power cables the latter will cause inductive and capacitiv...

Страница 18: ...tion for Figure 7 Only with extended cable over 5 m in length Optional 5 3 1 1 Option 8524 xxxx xxBxxxxx Connection to burster devices with 9 pin D sub socket with 6 wire system IMPORTANT The tension...

Страница 19: ...r TEDS Figure 10 Device connection Figure 11 Connection to 9 pin burster TEDS 5 3 1 3 Option 8524 xxxx xxExxxxx Connection to burster devices with 9 pin D sub socket with 4 wire system for 9163 V3xxx...

Страница 20: ...to burster devices with 12 pin round connector Figure 14 Device connection Figure 15 12 pin round connector pin assignment 5 3 1 5 Option 8524 xxxx xxHxxxxx Connection with 8 pin connector Figure 16...

Страница 21: ...can also download this test and calibration certificate at a later date by entering the serial number on the burster website www burster com The downstream electronics must always be calibrated for t...

Страница 22: ...s tension and compression load cells p detail 8524 or simply use the following QR code Figure 18 Technical data QR code 7 1 Electromagnetic compatibility 7 1 1 Interference immunity Interference immun...

Страница 23: ...ta sheet for details of the accessories available The latest version of the data sheet is available at https www burster de en sensors load cells tension and compression load cells p detail 8524 or si...

Страница 24: ...disposal If your instrument is no longer usable please comply with your legal obligations by disposing of the instrument described here in accordance with statutory regulations You will then be helpi...

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