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NES – New Energy Systems Ltd.         

12 Madara Blvd.  9700 Shumen, Bulgaria 

 

tel: +359 54 874 536; +359 54 874 555      fax: +359 54 874 556    

 e-mail: [email protected] 

www.sunsystem.bg 

 

v.02.1 

 

 

Installer / Service Instruction Manual 

for installation of 

pellet stoves 

BURNiT Comfort PM (with water jacket) 

and PM-B (with water jacket and metal insulated door) 

 

 

Содержание PM 15kW

Страница 1: ... tel 359 54 874 536 359 54 874 555 fax 359 54 874 556 e mail service sunsystem bg www sunsystem bg v 02 1 Installer Service Instruction Manual for installation of pellet stoves BURNiT Comfort PM with water jacket and PM B with water jacket and metal insulated door ...

Страница 2: ...n 8 2 Electricity power cut off transitory blackouts 8 3 Electricity power cut off or lack of electricity power 32 9 Messages Alarms 33 10 Maintenance and cleaning of the pellet stove 36 11 Main board scheme Motherboard of the controller 39 12 Aftersales service 40 13 Warranty conditions 40 14 Controller Menu authorized installer SERVICE MENU Controller Menu Modal mode 42 15 Applications 46 15 1 A...

Страница 3: ... objects because of wrong installation or misuse 8 After removing the packaging material the end user must check up if all the parts units are available and if something is missing he should notify the seller in order to receive the missing part 9 Only original parts must be used for servicing Contact an authorized service for the products BURNiT 10 Obligatory maintenance the pellet stove must be ...

Страница 4: ...t stove is delivered on wooden pallet packed in carton box wrapped in foil and additionally secured with packing strap Unpack carefully Check the product for visible defects or damages Check the door glass Open the container for pellets and check the availability of the following additional units Remote control battery 12V type LRV 08 23A not included Controller mounting screws set Bolt М5 set Che...

Страница 5: ...RNiT Comfort PM В 15kW 23kW with water jacket and insulated metal front door is designed to be connected to a heating installation and could be installed in well isolated and protected from freezing rooms balcony garage garden house etc You save living space with this comfortable decision It is obligatory to insulate the pipes from and to the water jacket of the pellet stove The combustion chamber...

Страница 6: ...ax Min fuel consumption per hour h kg 3 1 2 5 1 5 Time for burning full container load pellets Nominal power Heat power h 7 7 21 4 7 7 21 4 Efficiency Nominal power Heat power 90 80 92 86 Electrical power ignition mode W 450 450 Supply voltage V Hz 230 50 230 50 Recommended fuel Wood pellets diameter 6 8 mm EN 14961 2 2011 The values in the table above are presented on a test base performed by bur...

Страница 7: ...p of the product Inside you will find the packed controller 2 together with a set of bolts M5 3 Unpack the controller 2 put the cable 4 through the hole of the panel see the scheme above and connect it to the card slot Use bolts М5 for mounting the controller 2 to the body of the pellet stove Pay attention not to damage the cable when connecting to the controller ...

Страница 8: ...PEL flame off ACCEND heating element C RISC pump central heating C SAN pump DHW domestic hot water ALF Main safety thermostat or thermostat for container auger EEPROM ELECTRICALLY ERASEBLE PROGRAMMABLE READ ONLY MEMORY Controller technical data Electricity 230V 50 60Hz Max consumation without 50mA consoler with 55mA console Inputs Exhaust gases temperature type J Ambient thermostat contact NTC sen...

Страница 9: ...he installation of the pellet stove to be performed in bedrooms bathrooms as well as rooms which already had another heating unit installed without enough access of fresh air another stove gas heater etc There should not be any flammable substances in the room where the installation will be done The space around the pellet stove should be built with stones cement or any other fireproof material Th...

Страница 10: ...ectly outside the room from the environment AN EXAMPLE FOR DIRECT INPUT OF THE AIRFLOW FROM OUTSIDE THE ROOM For proper functioning of the pellet stove it is recommended to make a direct connection from outside the room with steel pipe 80 мм with silicon gasket The part of the tube that goes outside the room must be situated downwards 90 in this way a protection against wind water etc is achieved ...

Страница 11: ...aust gas system chimney its condition must be validated by an authorized installer It is recommended the exhaust gas system chimney to be cleaned periodically 3 5 What tubes must be used for the exhaust gas system chimney The tubes must be solid smooth inside mad of steel and must be accompanied by silicone gaskets The diameter of tubes long up to 3 m must be 80 mm The diameter of tubes long more ...

Страница 12: ...12 EN Installer Service Manual BURNiT Comfort PM PM B 3 6 Pattern for installing the exhaust gas system connecting the pellet stove to chimney The below patterns are only example ...

Страница 13: ... The authorized installer must protect the system from rain snow and winter Easy dismounting for cleaning The type of the tube must be such that fits in the aesthetic appearance of the building Not to be close to obstacles and other chimneys The distance between the tube and other obstacles walls trees and others must not to be less than 10 m If the distance is less than 10m the height of the tube...

Страница 14: ...ounded The cable must not be with temperature higher than 75 C In case of direct connection to the power supply contact an authorized electrician to perform the action Turn off the pellet stove from the power supply when the product is not intended to be used for a long period of time The connection with the power supply must be easy to access in order to be able to easily disconnect the plug in c...

Страница 15: ...RCULATION CN7 1 2 N PEL PIN 1 INPUT SENSOR 5 6 N AMB INPUT SENSOR ROOM TEMPERATURE 7 8 TERM INPUT OUTER THERMOSTAT 9 10 TC INPUT CN8 1 2 SCAM OUTPUT PUMP TRANSFORMER 3 4 FUMI OUTPUT FAN 5 6 N F SUPPLY MAIN BOARD 230V CN9 1 ENC INPUT FAN ANCODER 2 5 SUPPLY ENCODER 5V 3 GND GENERAL ENTRANCE ENCODER 4 BLUE SENSOR CN12 JTAG CONNECTOR FACTORY SET UP CN13 SERIALE SERIAL CONNECTOR FOR ADAPTOR 4 2 Install...

Страница 16: ...mmon low growing plants and trees The most common household type pellets are made of sawdust and milled wood chippings which are waste material from wood used in the production of logs furniture and other products Wood is the richest raw material which does not have any impact on the production costs of food products or ethyl alcohol ethanol The raw material is processed under high pressure and te...

Страница 17: ...n 1 of the pallets must be longer than 40 mm maximum length 45 mm 2 Dry volume 3 Particles 3 15 Mm fine dust particles before delivery of the goods 4 For measurements with lignotester the maximum allowed value 97 7 weight When purchasing pellets ask for conformity declaration and certificate issued by an accredited laboratory and make sure the fuel meets the requirements indicated in the manual If...

Страница 18: ...s visualizations bear specific meanings in accordance to its positions on the screen Clock Room Temperature Status Dialogue window Intensity Sequence of symbol status from top to bottom Chrono thermostat Heating element Container for pellets auger exhaust gases fan pump heating alarm Activation of one of the segments in Status means activation of the corresponding mechanism according to the above ...

Страница 19: ...AND TRANSITION TO MENU MODE 4 ON OFF DEBLOCKING PRESSED WORKING THE PELLET STOVE IS SWITCHING ON AND OFF FOR 2 SECONDS DEBLOCKING THE PELLET STOVE IS DEBLOCKED AND TURNS OFF MENU PROGRAMMING TRANSITION TO MENU MEMORIZING THE CHANGES 5 REDUCING POWER WORKING NOT WORKING CHANGES THE POWER OF THE PELLET STOVE MENU TRANSITION TO OTHER MENU PROGRAMMING TRANSITION TO OTHER MENU MEMORIZING THE CHANGES 6 ...

Страница 20: ...r 02 Setting the week timer TIMER ON 01 Timer ON On Off 02 Daily programming 01 Daily programming On Off 02 Start day one time 03 End day one time 04 Start day two time 05 End day two time 03 Weekly programming 01 Weekly programming On Off 02 Start program 1 time 03 End program 1 time 04 Program Monday 1 On Off 05 Program Tuesday 1 On Off 06 Program Wednesday 1 On Off 07 Program Thursday 1 On Off ...

Страница 21: ...START Program 2 Time 30 END Program 2 Time 31 Monday program 2 On off 32 Tuesday program 2 On off 33 Wednesday program2 On off 34 Thursday program2 On off 35 Friday program2 On off 36 Saturday program 2 On off 37 Sunday program 2 On off 04 Weekly programmer 01 Program WEEKEND 02 Start 1 03 End1 04 Start 2 05 End 2 04 Choose language 01 Italian SET 02 French SET 03 English SET 04 German SET 05 Read...

Страница 22: ...VEL DIALOGUE SCREEN SUBMENU 02 02 daily programming Allows setting up all the daily functions of the chrono thermostat INPUT MENU LEVEL DIALOGUE SCREEN It is possible to set two phases of the function non limited from the set time according to the table below where the setting OFF commands the function of the timer to ignore the command CHOICE MEANING POSSIBLE VALUES START 1 Time for switching ON ...

Страница 23: ...ICE DESCRIPTION VALUES 02 03 02 START PROGRAM 1 Activate TIME ON OFF 02 03 03 STOP PROGRAM 1 Deactivate OFF 02 03 04 MONDAY PROGRAM 1 DAY ON OFF 02 03 05 TUESDAY PROGRAM 1 DAY ON OFF 02 03 06 WEDNESDAY PROGRAM 1 DAY ON OFF 02 03 07 THURSDAY PROGRAM 1 DAY ON OFF 02 03 08 FRIDAY PROGRAM 1 DAY ON OFF 02 03 09 SATURDAY PROGRAM 1 DAY ON OFF 02 03 10 SUNDAY PROGRAM 1 DAY ON OFF PROGRAM 2 MENU LEVEL CHOI...

Страница 24: ...MONDAY PROGRAM 4 DAY ON OFF 02 03 32 TUESDAY PROGRAM 4 DAY ON OFF 02 03 33 WEDNESDAY PROGRAM 4 DAY ON OFF 02 03 34 THURSDAY PROGRAM 4 DAY ON OFF 02 03 35 FRIDAY PROGRAM 4 DAY ON OFF 02 03 36 SATURDAY PROGRAM 4 DAY ON OFF 02 03 37 SUNDAY PROGRAM 4 DAY ON OFF Submenu 02 04 Weekend programming Allows activation deactivation and setting up weekend parameters of the chrono thermostat day 5 and 6 or Sat...

Страница 25: ...when the temperature in the rooms becomes higher than the set up one defined for Pr 44 After such switching OFF restart of work will be possible only after TSET T ROOM Pr 43 6 6 MENU 06 ZOOMER MODE OFF deactivates the sound signal 6 7 MENU 07 initial loading with pellets Allows the loading of pellets when the pellet stove is switched OFF and cold for 90 For switching the pellet stove ON you should...

Страница 26: ...hecking all the attached to it application The menu has some coherent screens See 6 2 TIMER 1 END TIME STATE MESSAGES DELAYED WORKING STATUS Exhaust gases temperature Exhaust gases fan Status heat exchangers 2 and 3 supply voltage State State heat exchangers 2 Working status State heat exchangers 3 STATE MESSAGE STATE 4 STATE 4 FAN FAILURE ...

Страница 27: ...n the pellet stove press key P4 for a few seconds The ignition will be showed on the screen according the figure below In this condition the pellet stove is in mode of preliminary ventilation the heating unit and the fan are switched on TIME ROOM TEMPERATURE DIALOGUE SCREEN SUPPLY Loading with pellets The loading with pellets starts after about 90 seconds In this mode the transport system loads th...

Страница 28: ...during ignition and work The additional operations such as cleaning etc are also explained Condition Time Applications Condition because of which the next mode is shifted Heater Exhaust gases fan Auger Heat exchang er fan SWITHCED OFFF OFF OFF OFF OFF ON OFF Start ignition 40 ON ON OFF OFF Time passed 40 Before loading with pellets Pr40 ON ON ON OFF Time passed Pr40 Wait for burning start Pr41 ON ...

Страница 29: ...e starts working in regular working mode In the upper part of the screen the power is indicated with P5 and P6 while the lower part of the screen shows the room temperature For direct transfer skipping the ignition mode till the working mode press P6 for 2 two seconds Recording the temperature of the exhaust gases press and hold key Р2 Recording the temperature of the smoke press and hold key Р1 7...

Страница 30: ...switches off or changes into STANDBY mode with delay equal to the time in parameter 44 after the water temperature set is reached T WATER TSET Pr43 7 8 Using room thermostat chrono termostat If you use room thermostat the connection must be done from input connector CN7 PIN 7 8 Room thermostat set up the temperature of the pellet stove to 7C Chrono thermostat set up the temperature of the pellet s...

Страница 31: ...stove is cooling the exhaust gases fan speed reaches value shown in parameter PR 29 Restart is possible when the following conditions are reached T ROOM T SET Pr43 or T WATER T SET Pr 43 For STAND BY mode is necessary to reach the set up ambient or water temperature 7 10 Activation of the circulation pump The circulation pump is activated when the water temperature reaches the value in parameter M...

Страница 32: ...eriodically in accordance withPR03 the cleaning of the burner is switching ON The cleaning process continues until reaching the set up value of parameter PR24 TIME ROOM TEMPERATURE DIALOGUE SCREEN POWER 7 13 Switching OFF the pellet stove In order to switch OFF the pellet stove it is enough to press key P4 for around 2 seconds The feeder auger is switched off immediately and the exhaust gases fan ...

Страница 33: ...OOM TEMPERATURE DIALOGUE SCREEN POWER 7 15 SWITCHING ON AGAIN THE PELLET STOVE The pellet stove cannot be switched ON again while the temperature of the exhaust gases is below the value of the parameter Pr13 and safety pause Pr38 runs out TIME ROOM TEMPERATURE DIALOGUE SCREEN POWER OFF WAIT COOLING ...

Страница 34: ...ns there is no such options and in this case please refer to 8 3 8 3 Power supply failure or lack of power supply If there is failure in the power supply long enough the temperature of the exhaust gases decreases as a value in parameter PR13 The pellet stove will show message STOP FIRE The fan speed will be at its maximum until cooling starts and shows message STOP FIRE followed by message NO FIRE...

Страница 35: ...the time without power supply is bigger than Т the pellet stove switches OFF 9 Messages Alarms If an anomaly occurs in working mode of the pellet stove then a specific message alarm is shown on the screen MESSAGE ALARM Type DISPLAY ON THE SCREEN Power supply failure AL 1 Sensor exhaust gases malfunction AL 2 Too high exhaust gases temperature AL 3 Fan malfunction AL 4 Lack of flame burning AL 5 La...

Страница 36: ...of the exhaust gases increases more than 280 C the following message is shown on the screen Temperature exhaust gases too high ALARM HOT TEMP 9 3 Message unsuccessful ignition No Acc No Fire This message is displayed on the screen when the pellet stove ignition is unsuccessful After this message appears the pellet stove switches OFF 9 4 Message for switching OFF the pellet stove during working mod...

Страница 37: ...rature higher than the set up one the auger stops and this status is transmitted to the controller through input AL1 to CN4 ALARM SIC FAIL message is displayed on the screen discontinued auger operation After this message appears the pellet stove switches OFF 9 7 Message Exhaust gases smoke fan does not work FAN FAILURE When the exhaust gases smoke fan stops working the pellet switches OFF and ALA...

Страница 38: ...gularly Please make basic cleaning after burning from 800 to 1000 kg pellets or once per year ATTENTION FOLLOW THESE STEPS WHEN CLEANING Switch OFF the pellet stove Wait until the pellet stove cools completely Switch OFF the power supply Do not use flammable detergents When making routine check the authorized service must do as following Cleaning the fans Cleaning all the inaccessible places burne...

Страница 39: ... the insulation rope periodically If you see any damage contact an authorized service to change the insulation rope with a new one The rope is not a subject to warranty Removing the ash form the pellet stove The ashtray is positioned in the bottom part of the pellet stove Clean the ashtray every day The pellet stove must be switched OFF and completely cool Throw away the ash in a non flammable con...

Страница 40: ...lean it with a vacuum cleaner Cleaning the silicone hose of pressure switch At least once per year Cleaning of the exhaust gases heat exchanger system It is recommended the exhaust gases system of the heat exchanger to be done at least once per year 1 Dismount the cover of fume exhaust tubes 2 Use wire brush to clean off accumulated soot 3 Model 23kW Clean off accumulated soot from inspection open...

Страница 41: ...onth Inspection and cleaning the fresh air system At the beginning of the heating season your must check the condition of the fresh air system If there are any malfunctions they must be repaired at once Inspection and cleaning the exhaust gases system At the beginning of the heating season your must clean the condition of the exhaust gases system The electric plug must be inspected and if any malf...

Страница 42: ...42 EN Installer Service Manual BURNiT Comfort PM PM B 11 Motherboard circuit Motherboard scheme ...

Страница 43: ... the warranty to be valid you need Invoice or cash receipt Warranty car and service manual filled in by an authorized installer service Warranty restrictions The two year warranty period does not include all the electrical and electronic parts as well as the fan These parts are with 1 one year warranty period The warranty does not cover Parts which normally wear out such as insulation rope glass a...

Страница 44: ...he technical menu and then change through the different submenus using keys P5 and P6 while Menu 09 is visualized Menu explanation Level 1 Level 2 Level 3 Level 4 Indicator 09 Technical installation Access keys 01 Pellet type 02 Pellet stove type Set up 03 Technical data See technical data 04 Channel data On Off 01 permitted Value 02 air speed 2 1 Value 03 air speed 2 2 Value 04 air speed 2 3 Valu...

Страница 45: ...a probe ON OFF 14 Flow input ON OFF 25 Free position ON OFF 16 Free position ON OFF 06 Checks 01 Heating element check Value 02 Auger check Value 03 Exhaust gases check Value 04 Pump check Value 05 Fan 2 check Value 06 Fan 3 check Value 07 Default settings 08 Cancel parameter Key switch ON Appendix C 09 Cancel messages alarms Key switch ON Appendix C 10 Memory Total hours Partial preset hours Numb...

Страница 46: ...for changing the technical data for the different models If new data is needed use the table in Appendix A 14 4 Submenu 09 04 Channel data If this menu is not available by default you cannot access it It provides access for setting up the voltage of fans 2 and 3 14 5 Submenu 09 05 Checks tests Using this menu you can choose which component to be switched on and checked You can set up the voltage a...

Страница 47: ...meters that the sensor reports Press key P1 for increasing and key P 2 for decreasing in order to level the temperature shown on the screen with the temperature of the sensor thermometer If this operation is performed when the pellet stove is not in working mode it is enough to level the temperature on the screen with the room temperature Instant value of the exhaust gases Confirm by pressing key ...

Страница 48: ...ckup files for example MY DATA 01 3 Turn off the connector from the card 4 Turn on the connector to the card where the data will be copied 5 Choose from the instrumental menu GESTIONE EEPROM when using SERAMI software 5 1 Choose modality RIPRISTINO backup by using the second left key 5 2 Use the key APRI backup to choose the file you want to copy from the card for example MY DATA 01 5 3 Choose opt...

Страница 49: ...GIORNAMENTO FIRMWARE continue to C Choose option ATMEL D Choose the file type ENC which contains the operational program of the pellet stove E Press key AVVIA and wait for the message SPEGNERE E ACCENDERE LA SCHEDA Plug the card to the supply and wait till the arrow reaches the end F Choose key CHUIDI for exit When the actualization is finished the new data must be set according to the desired par...

Страница 50: ...1 Pr 10 M 9 6 10 Time for switching on the auger motor in supply mode 5 SEC 0 1 4 2 0 2 6 Pr 11 M 9 6 11 Delay of message alarm SEC 20 90 90 90 Pr 12 M 9 6 12 Time for switching on burner cleaning mode SEC 0 120 60 45 Pr 13 M 9 6 13 Minimum temperature of the exhaust gases for start mode C 40 180 40 40 Pr 14 M 9 6 14 Temperature of the exhaust gases for ECO mode C 110 250 230 230 Pr 15 M 9 6 15 Th...

Страница 51: ...ger SEC 0 0 5 0 2 0 2 Pr 33 M 9 6 33 Pump limits C 20 70 50 50 Pr 34 M 9 6 34 Pressure switch allowed 0 1 ON ON Pr 35 M 9 6 35 Water pressure limit BAR 1 5 3 2 5 2 5 Pr 36 M 9 4 01 Repeat ignition blocked MIN 0 10 5 5 Pr 39 M 9 4 02 Time for switching the exhaust gases fan off MIN 0 20 5 5 Pr 40 M 9 4 03 Time for reloading in supply mode SEC 0 225 45 45 Pr 41 M 9 4 04 Time pause after reloading SE...

Страница 52: ...ays of switching off the auger time parameters The command for the auger time setting is temporal and is structured as following a period is defined T 8S and the motor is switching on for time Pr04 Pr05 Pr06 Pr07 Pr08 Pr09 и Pr10 according the working mode ...

Страница 53: ...53 EN Installer Service Manual BURNiT Comfort PM PM B 15 2 Appendix B First start and work conditions ...

Страница 54: ...54 EN Installer Service Manual BURNiT Comfort PM PM B ...

Страница 55: ...ice Manual BURNiT Comfort PM PM B 15 3 Appendix C Parameters used Parameter value FW LCD_IDRO07 ENC SERAMI LVD_IDRO7 SNET TECHICAL SETTINGS KEY A9 CODE FOR TEMINATING PARTIAL HOURS KEY 55 CODE FOR TEMINATING ALARMS KEY 55 ...

Страница 56: ......

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