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Installation Overview:

Installation is very simple, it is separated into three parts: Removing the Stock Intake, 
Preparing the Rapid Flow Cold Air Intake for installation, and Installing the system. The com-
plete installation of the Rapid Flow Cold Air Intake system should total about 20 minutes.  
The assembly diagram below shows how the parts of the intake fit together in sequence.

Stock Intake Overview Diagram:

 The stock intake can be seen in the picture below. No-

tice the important parts of the stock air intake that are labeled in the diagram below. These 
items are referred to throughout these instructions.

Stock Intake Overview

Mass Air Flow Sensor

OEM intake tube

Stock Intake Lid

Installation Overview

Содержание 51202

Страница 1: ...INSTALLATION MANUAL Applications Rapid Flow Part Number Ford 3 5L F150 11 51202 Not legal for sale or use in California on pollution controlled vehicles...

Страница 2: ...VIEW PG 6 REMOVING THE STOCK INTAKE PGS 7 9 INTAKE INSTALLATION PREP PGS 10 11 INTAKE INSTALLATION PGS 12 14 FILTER MAINTENANCE PG 15 PREFILTERS PG 16 TROUBLE SHOOTING PG 17 INTRODUCTION Thisinstructi...

Страница 3: ...e 5 50002 Silicone 100 mm ID x 76mm 3ply 51202 5 Silicone 80mm ID x 76 mm with Hump 3ply 51202 6 Silicone tube 9 5 mm ID x 500 mm 2 ply 51202 7 Worm drive 4 5 max or 114mm 53252 7 Worm drive 4 max or...

Страница 4: ...arts will be referred to during installation by the names used in this section The Lid This simple to install lid replaces the stock lid and conceals and protects the high flow air filter that comes w...

Страница 5: ...e air box and the turbo inlet tubes SiliconTubing High quality 3 ply silicon tubing Band Clamps Connects and holds all tubing in place AirBoxInletside SiliconeCoupler BreatherHose SiliconeCoupler Turb...

Страница 6: ...included is an ISO 5011 certified eight layer oil filter The air filter is secured onto the end of the air intake tube using the filter clamp and a flat head screwdriver SecurityTorx Bit This bit is...

Страница 7: ...Intake system should total about 20 minutes The assembly diagram below shows how the parts of the intake fit together in sequence Stock Intake Overview Diagram The stock intake can be seen in the pic...

Страница 8: ...perly first pull the red tab located on the bottom side of the sensor outward to release the locking mechanism Disconnect the sen sor plug from the mounted sensor 2 Loosen both band clamps on the stoc...

Страница 9: ...Remove the breather hose from the fitting A zip tie may need to be cut for removal 4 Loosen the latches holding the stock lid on Separate the stock turbo inlet tubes from the coupler StockIntakeRemov...

Страница 10: ...9 StockIntakeRemoval 5 Remove the entire assembly together 6 Remove the stock filter...

Страница 11: ...Bully Dog tube in the Bully Dog lid attach the filter and tighten the band clamp 2 Remove the stock MAF sensor with the providedT20 security bit and install the MAF sen sor onto the Bully Dog tube wi...

Страница 12: ...11 IntakeInstallPrep 3 Slide silicon couplers and clamps onto the appropriate ends of the Bully Dog tube...

Страница 13: ...ntakeInstallation 2 Secure stock latches onto the Bully Dog lid IntakeInstallation 1 Guide the Bully Dog lid tube assembly into the engine bay Slide the tabs on the Bully Dog lid into the stock box sl...

Страница 14: ...Position the tube and slide the silicone couplers onto the stock tube Adjust for fitment then tighten clamps 4 Install the silicon breather hose with clamps onto the Bully Dog tube and stock connec t...

Страница 15: ...14 IntakeInstallation 4 Reconnect MAF sensor plug...

Страница 16: ...ire filter and let soak for 10 minutes 4 Thoroughly rinse the filter with regular tap water avoid high pressure hoses Flush from the inside out or clean side to the dirty side to prevent dirt from ent...

Страница 17: ...00 8foryourintake The time between scheduled filter maintenance can be extended Using a prefilter will prevent all large debris from getting into the ribs of the filter When using the prefilter only f...

Страница 18: ...ogairintaketube becauseitisadifferentshape Check the year of the vehicle the 2011 and 2012 Ford F150 3 5L ecoboost have different air intake sensors which are dramatically different in shape and size...

Страница 19: ...18...

Страница 20: ...lter Checkoutmoreofour ADRENALIN PUMPING products Cleaning Kits Doc 51202V3 0 FreeTechnical Support at 1 940 783 9915 See More at bullydog com GT Diesel is not legal for sale or use in California on p...

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