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BULLDOG SpaceKeeper Vertical – Installation Operation Maintenance Manual 
 

         

                              © Copyright 2013 CGC Group Inc       Installation Operation Maintenance Manual is Subject to Change without Notice- Last Revised Oct 1, 

2014

 

 

COMMISION & START UP

 

 
System Flushing: 

Proper system cleaning and flushing is an important aspect of the commissioning and start up 
procedure for the units.  Ensure the system has been flushed properly.  This prevents fouling of the 
unit’s heat exchangers. It is common for debris to settle out in areas of the system where there is 
low flow or low fluid velocity. This causes nuisance alarms as a result of a fouling heat pump. It is 
necessary  to  flush  these  units  out  as  they  appear  to  contain  debris  build  up.  This  is  the 
responsibility of the contractor and not a heat pump defect. 
 
NOTE:  Hydronic coils are not 100% drainable.    
 

System Fluid: 

Ensure that system water temperature is within an acceptable range to facilitate start-up (80°F 
- 120°F) for cooling and (100°F – 140°F) for heating. 
 

System Water pH: 

System water should have a neutral pH balance of approximately 7.5 which will extend the life 
of the hoses, heat exchangers, and other water side accessories. 
 

Water Flow Rate: 

Open all isolation valves to the unit. Ensure that the entering and leaving fluid temperatures of 
the BULLDOG unit in operation are acceptable. There is typically an 8 to 12 degree drop or rise 
in temperature, depending on whether the unit is in cooling or heating. Under extreme 
conditions, slight variances in the temperature may be noted. 
 

Freeze Protection from water System: 

Ensure that freeze protection is provided for the outdoor portion of the loop water system.  
Inadequate freeze protection can lead to coil damage. 
 
NOTE:  A potential issue may arise during construction where the system fluid loop is drained 
after being cleaned, flushed and tested.  BULLDOG units will not completely drain and may 
hold fluid in the condenser or heating coil. Extensive damage may result to internal 
components if the system fluid freezes unless adequate glycol is added. 
 

Remove Air from System fluid Loop: 

Air in the system impairs unit operation and can cause erosion in the system piping. 

 

Clean Unit Filters: 

Confirm that the unit filters that are being used are clean. This contributes to the proper 
operation of the unit by ensuring that there is adequate air flow across the coil. 

Содержание SKV008

Страница 1: ...tion Operation Maintenance Manual is Subject to Change without Notice Last Modified November 2019 Installation Operation Maintenance BULLDOG SpaceKeeper Vertical Heat Pump SpaceKeeper Vertical Models...

Страница 2: ...ions Clearance 2 INSTALLATION 5 GENERAL INSTALLATION CHECK 5 LOCATION 6 PLACEMENT 6 PIPING 6 Wiring 7 UNIT OPERATION 8 OPERATION Detailed 11 FAN OPERATION 13 HEATING OPERATION 13 COOL START UP 13 COOL...

Страница 3: ...piping The unit should be stored in a non corrosive environment sheltered from conditions of extreme temperature or humidity Subjecting the unit to conditions of this nature may result in significantl...

Страница 4: ...60 70 Unit Model 070 080 100 R410A Charge oz per circuit Single circuit Standard 80 90 100 Dual compressors 50 55 55 Weight Dimensions Clearance Weight Unit Dimensions Models 008 018 Models 020 036 Mo...

Страница 5: ...c Installation Operation Maintenance Manual is Subject to Change without Notice Last Revised Oct 1 2014 SIDE CLEARANCE in Front Compressor Fan section 36 Filter Left or Right 6 Rear 2 Opposite Filter...

Страница 6: ...ation Maintenance Manual is Subject to Change without Notice Last Revised Oct 1 2014 Unit Clearance The Vertical product requires minimum clearances as indicated in the table below SIDE CLEARANCE in F...

Страница 7: ...licable codes and regulations It is the responsibility of the installing contractor to ensure adequate service clearance for regular maintenance or for repair in place is exercised The installing cont...

Страница 8: ...specified clearances to provide room for removal of all access panels see Table 1 for details 3 Provide access to water shut off valves and fittings Provide screwdriver access to the unit side panels...

Страница 9: ...t Notice Last Revised Oct 1 2014 NOTE Insulation of the water piping loop is not required except where piping runs through unheated areas or areas on the exterior of the building The normal loop opera...

Страница 10: ...ach heat pump unit with water that is at the proper temperature and flow rate Fan Operation Each heat pump has two speed fan operation The fan operates as follows LOW Speed First stage of heating mode...

Страница 11: ...ration to become activated the suite temperature must rise above the cool set point temperature The thermostat will automatically stop cooling once the space temperature drops below the cool set point...

Страница 12: ...to appropriate heat or cool mode based on seasonal conditions c Set heat or cool set point to your desired suite temperature ie 72 F or 22 C 4 When away for an extended period set the thermostat as fo...

Страница 13: ...BULLDOG Heat Pump provides year round cooling and heating as controlled by the unit thermostat The BULLDOG Heat Pump provides cooling with a water cooled refrigeration circuit and provides heating usi...

Страница 14: ...clude High Pressure Switch Low Pressure Switch Heat Call W on thermostat terminal Cool Call Y on thermostat terminal Fan Call G on thermostat terminal Auxiliary A on thermostat terminal Compressor shu...

Страница 15: ...operate second compressor HEATING OPERATION 1 A call on W for heat will activate the fan at low speed It will also simultaneously energize the heat relay K2 and its associated LED The relay K2 will pr...

Страница 16: ...t cycle continues during operation of the compressor The following malfunctions will cause the compressor to shutdown a If the head pressure exceeds the set point of the high pressure switch the switc...

Страница 17: ...m of 5 minutes by the anti recycle timer A flash code of 3 will be initiated upon a high outgoing system fluid temperature shutdown f If the discharge air temperature drops below 40 F compressor opera...

Страница 18: ...ower ON to each of the Heat W Cool Y Fan G or Aux A While most present day thermostats operate in this manner there are others that may or may not work properly The following should be checked out for...

Страница 19: ...he unit is not powered if the board fuse is blown or if the electronics are damaged a fault condition will be indicated The fault relay is paralleled with the Fault LED which will be ON when no fault...

Страница 20: ...h will extend the life of the hoses heat exchangers and other water side accessories Water Flow Rate Open all isolation valves to the unit Ensure that the entering and leaving fluid temperatures of th...

Страница 21: ...h the electrical disconnect Ensure that the correct standby protocol is in place the following board lights will come on in standby Power HP LP and Alarm Inspect the fan section to ensure that it is c...

Страница 22: ...ing power or on the individual compressor The monitor at incoming power will not allow the control voltage to reach the microprocessor unless phases are in correct rotation The Emerson Comfort Alert m...

Страница 23: ...BULLDOG SpaceKeeper Vertical Installation Operation Maintenance Manual Copyright 2013 CGC Group Inc Installation Operation Maintenance Manual is Subject to Change without Notice Last Revised Oct 1 20...

Страница 24: ...LLDOG SpaceKeeper Vertical Installation Operation Maintenance Manual 22 Copyright 2013 CGC Group Inc Installation Operation Maintenance Manual is Subject to Change without Notice Last Revised Oct 1 20...

Страница 25: ...ee from dirt and debris Visual Inspection Visually inspect units and give special attention to hose assemblies Note any signs of deterioration or cracking and repair leaks immediately Amperage Check o...

Страница 26: ...ical Installation Operation Maintenance Manual 24 Copyright 2013 CGC Group Inc Installation Operation Maintenance Manual is Subject to Change without Notice Last Revised Oct 1 2014 MAINTENANCE STANDAR...

Страница 27: ...G SpaceKeeper Vertical Installation Operation Maintenance Manual 25 Copyright 2013 CGC Group Inc Installation Operation Maintenance Manual is Subject to Change without Notice Last Revised Oct 1 2014 T...

Страница 28: ...G SpaceKeeper Vertical Installation Operation Maintenance Manual 26 Copyright 2013 CGC Group Inc Installation Operation Maintenance Manual is Subject to Change without Notice Last Revised Oct 1 2014 T...

Страница 29: ...G SpaceKeeper Vertical Installation Operation Maintenance Manual 27 Copyright 2013 CGC Group Inc Installation Operation Maintenance Manual is Subject to Change without Notice Last Revised Oct 1 2014 T...

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