Installation and servicing instructions for wall-mounted condensing gas boiler Buderus 600 - 11R/19R/24R • 02/2006
3
Subject to modifications resulting from technical improvements!
Buderus • http://www.buderus-domestic.co.uk
Contents
1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.1
Technical specifications . . . . . . . . . . . . . . . . 13
1.2
Dimensions and connections . . . . . . . . . . . . 15
1.3
Boiler assembly - exploded view . . . . . . . . . 16
1.4
Items supplied with unit . . . . . . . . . . . . . . . . 17
1.5
Hanging the boiler . . . . . . . . . . . . . . . . . . . . 17
1.6
Pipe connections . . . . . . . . . . . . . . . . . . . . . 18
1.7
Flue Installation . . . . . . . . . . . . . . . . . . . . . . 21
1.8
Electrical connections . . . . . . . . . . . . . . . . . 27
1.9
External control connections . . . . . . . . . . . . 29
2
Commissioning . . . . . . . . . . . . . . . . . . . . . 30
2.1
Requirements. . . . . . . . . . . . . . . . . . . . . . . . 30
2.2
Preparing the boiler for operation . . . . . . . . 31
3
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.1
General directions . . . . . . . . . . . . . . . . . . . . 40
3.2
Preparing the boiler for inspection . . . . . . . . 40
4
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 41
4.1
Clean the heat exchanger, burner and
condensate trap . . . . . . . . . . . . . . . . . . . . . . 41
5
Servicing. . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.1
Operating codes. . . . . . . . . . . . . . . . . . . . . . 46
5.2
Fault codes . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.3
Checking and replacing parts . . . . . . . . . . . 55
6
Conversion to another type of gas. . . . . . 63
7
Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7.1
Short list of spare parts . . . . . . . . . . . . . . . . 65
8
Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
8.1
Start-up report . . . . . . . . . . . . . . . . . . . . . . . 66
8.2
Inspection and maintenance reports . . . . . . 68
G. C. Aplliance No. :
Buderus 600 - 11R
41-110-21
Buderus 600 - 19R
41-110-22
Buderus 600 - 24R
41-110-23
Other manuals available for this boiler are:
– user manual.
Preface
These installation and servicing instructions apply to:
Buderus wall-mounted condensing gas boilers
600 - 11R / 19R / 24R.
Model: C
13
, C
33
, C
53
Type: GB II
2H3P
20 mbar, 37 mbar
In this document: NG = 2H-G20-20 mbar
LPG = 3P-G31-37 mbar
Fuse rating: 1.25 Ampere slow blow (on boiler)
Power rating: 230 VAC, 50 Hz, IPX4D
A fuse main supply of 3 amp required (
BS. 1362
).
The boiler consists of the following components:
– 600 :
Gas condensing boiler
– 11, 19, 24 : Maximum output in kW for the different
models
– R :
Regular boiler.
Important general instructions for use
Only use the boiler in accordance with its designated
use and the installation and servicing instructions.
Installation, maintenance and repair must be carried out
by competent service engineers (e.g. CORGI regis-
tered). Only use the boiler in conjunction with the acces-
sories and spare parts indicated in the installation and
servicing instructions. Other accessories and consuma-
bles may only be used if they are expressly provided for
the designated use and if system performance and
safety are not affected in any way.
The boiler is suitable for connection to fully pumped,
open vented or sealed water systems.
Adequate arrangements for completely draining the
system by provision of draining cocks must be provided
in the installation pipework.
Subject to technical modifications.
As a result of our policy of constant development, there
may be differences between illustrations, functional
steps and technical data.
BENCHMARK' Log Book
All Buderus gas fired boilers include an installation,
commissioning and service record log book. The details
of the log book will be required in the event of any
warranty work being requested.
Please complete the appropriate sections on completion
of the installation and commissioning.
REMEMBER
: Please hand the log book back to the
user.
