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Page 26

MINIMUM CLEARANCE TO COMBUSTIBLES

C. Sealing Trim Kit

1. This third method of installation is to use the masonry fireplace trim kit to seal the stove to the Pre-Fab

fireplace.

CAUTION Although this method is a tested and approved method, some codes may not allow this type

installation. Be sure to check local codes for approval prior to making this type of installation.

FIGURE 2

FIGURE 3

INCREASER

PACK TIGHT WITH CERAMIC
WOOL (DO NOT USE GLASS
WOOL).

6” FLEX PIPE OR ADJUSTABLE

ELBOW

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Содержание MODEL 20

Страница 1: ...T THE AUTHORITY HAVING JURISDICTION SUCH AS MUNICIPAL BUILDING DEPARTMENT FIRE DEPARTMENT FIRE PREVENTION BUREAU etc CONSULT BEFORE INSTALLATION TO DETERMINE THE NEED TO OBTAIN A PERMIT KEEP THESE INS...

Страница 2: ......

Страница 3: ...19 SECTION IV Mobile Home Installation 20 Parts Requirements 20 Minimum Clearances 21 Tools for Installation 21 Installation Preparation 22 Determining the Chimney Location 23 Final Check 24 SECTION...

Страница 4: ...rt at any temperature Set switch to Off position and blower will not run at any temperature Set switch to Auto position and when stove temperature reaches 110o F blower will automatically turn on 3 Pr...

Страница 5: ...d Ceramics PROPER FUEL SELECTION This heater is designed to burn dried natural seasoned hard wood only Higher efficiencies and lower emissions generally result when burning air dried natural seasoned...

Страница 6: ...emissions leaving chimney Step 3 Engage bypass mechanism and again observe emissions leaving the chimney Significantly more smoke should be seen when exhaust is not routed through the combustor bypass...

Страница 7: ...e gas exit Connection must be from stove exhaust outlet extending full height of chimney and must include a rain cap 3 Location of chimney is interior not on an outside wall Satisfactory results have...

Страница 8: ...ll R value of the system is greater than the R value of the specified floor protector the alternate is acceptable Example The specified floor protector should be 3 4 thick material with a K factor of...

Страница 9: ...y BEFORE installing or using room heater 6 If fireplace has an ash dump or outside air provision these must be sealed off with metal or tightly packed non combustible insulation to prevent cold air fr...

Страница 10: ...your area STARTER PIPE SEAL TRIM PANELS AND UNDER FRONT OF STOVE UNIT WITH INSULATION OR HIGH TEMPERATURE CAULK OPTION A REMOVE DAMPER OR WIRE IT OPEN AIRTIGHT INSU LATED CLEAN OUT NOTE New Buck Corpo...

Страница 11: ...n reference line FIGURE 3 MOUNTING TRIM PANELS FIGURE 2 POSITIONING b Drill mounting holes in center of trim panel mounting brackets to allow for adjustment in and out if necessary c Mount trim panel...

Страница 12: ...HECK 1 Recheck specified clearances 2 Remove all foreign material from firebox area 3 Open primary air control Primary air intake control is located at top right side of stove It is operated by moving...

Страница 13: ...O ESCAPE DO NOT BUILD A LARGE ROARING FIRE UNTIL THIS CURING IS COMPLETE OR HEATER FINISH MAY BE DAMAGED The connector and or chimney should be inspected at least once a month during the heating seaso...

Страница 14: ...of double wall pipe close clearance also cause a substantial drop in flue gas temperature If a double wall pipe connector is being contemplated check with pipe manufacturer to ascertain that use of t...

Страница 15: ...R PROTECTION If a freestanding model is to be installed on a combustible floor a non combustible pad must be placed below it to protect floor from burning material from stove UL tests were conducted w...

Страница 16: ...ates properly 3 Check primary air draft control to ensure that it operates freely 4 Check operation of bypass damper control to ensure that it will open and close properly 5 Remove any items from with...

Страница 17: ...1 Suspend a plumb bob from ceiling above unit so that weight is hanging in center of flue exit A small weight on a string will serve as a plumb bob Mark ceiling where string is suspended to locate ce...

Страница 18: ...ion so crimped end faces downward and secure each section to each other using at least three 3 steel sheet metal screws or rivets 6 After securing New Buck Corporation Chimney Connector to heater secu...

Страница 19: ...m appliance to chimney b Connect each section so crimped end faces downward c Secure each section to each other using at least three 3 sheet metal screws or rivets d After securing New Buck Corporatio...

Страница 20: ...ith a marginal draft can be preheated by lighting newspaper and holding it near open damper with a poker or fire tong Once chimney heats up a proper draft can usually be obtained If a thorough review...

Страница 21: ...Model 20 Room Heater Outside air pedestal kit P21B 6 Chimney Connector MA 6CHIMCNB UL Listed and factory approved Chimney Systems Simpson Dura Vent Simpson Dura Vent Security Security Selkirk Metal Be...

Страница 22: ...l from stove Tests were conducted without a floor protector Therefore protector can be of any thickness and any K factor The unit must be positioned on pad so that there is a minimum of 16 from front...

Страница 23: ...4 self tapping screws provided and secure stand to heater 9 Reposition heater to upright position PREPARING THE ROOM HEATER LOCATION 1 Select an installation location that will give best airflow from...

Страница 24: ...A VENT TYPE DP CHIMNEY SIMPSON DURA VENT SQUARE SUP PORT BOX SIMPSON DURA VENT TYPE DVL DOUBLE WALL CHIMNEY CONNEC TOR NEW BUCK CORP CHIMNEY CONNEC TOR UNDER SIDE OF MOBILE HOME FLOOR Figure 13A OUTSI...

Страница 25: ...poker or fire tong Once the chimney heats up a proper draft can usually be obtained If a thorough review of Troubleshooting Guide in manual does not reveal problem contact your dealer for assistance...

Страница 26: ...also be acceptable for installation of the Model 20 unit into them However factory approval from New Buck Corporation and Warnock Hersey Laboratories is required prior to installation Installation mus...

Страница 27: ...are three listed and tested methods of installation of the Model 20 heater into the specified Pre Fab Models A 6 Increaser 1 The preferred method is to use an increaser made of 24 ga minimum stainless...

Страница 28: ...eal the stove to the Pre Fab fireplace CAUTION Although this method is a tested and approved method some codes may not allow this type installation Be sure to check local codes for approval prior to m...

Страница 29: ...ector down into flue exit of heater approximately 3 8 check that damper operates without hitting connector Now seal connector to heater and fireplace throat if method 1 is used using refractory cement...

Страница 30: ...a code requirement in some areas 2 Use smoke detectors around heater as well as in sleeping areas 3 Keep a fire extinguisher rated for Class A fires near heater 4 Check with your insurance company to...

Страница 31: ...se and lock door 9 NOTE After embers and a coal bed have been established load heater with seasoned natural hard wood placing it front to rear NOTE If blower is being used on the Model 20 Room Heater...

Страница 32: ...thorough burning of wood D High Burn Rate Set primary air control wide open Set the Auto Off Manual switch to the Auto position Wood Loading During refueling open the bypass damper open the door and...

Страница 33: ...HARD WOOD Green wood has a high moisture content and therefore requires a hotter ignition temperature Natural seasoned hard wood cut at least one year before use allows for a quicker prolonged burn a...

Страница 34: ...u to enjoy the beauty of the fire while retaining efficiency of your heater Although brand of glass used in heater door has well established and recognized heat resistant and strength characteristics...

Страница 35: ...de of catalysts for plugging crumbling and other physical degradation 1 If a problem exists refer to Troubleshooting section of manual for possible cause of problem and solution including replacement...

Страница 36: ...ler 2 Using pliers remove any worn and deteriorated gaskets 3 Using a scraper wire brush and sandpaper or steel wool clean glue and gasket residue from door frame 4 Measure and cut gaskets to length C...

Страница 37: ...push in on bottom of switch This will allow your Room Air Blower to operate without thermostat being activated With switch placed in this position Room Air Blower will continue to operate until it is...

Страница 38: ...nsumption 4 Backpuffing 5 Smoke Rollout When Heater Door Is Opened 6 Low Catalytic Temperature 7 Creosote Running From Draft Inlet Openings Chimney Related Problems 1 Creosote Accumulation 2 Tar and L...

Страница 39: ...peratures Used in furnaces kilns and stoves Used to mean only hard or dense firebrick as distinguished from soft or insulating firebrick FIRING RATE Rate at which fuel is burned in a heater FLAME IMPI...

Страница 40: ...ppliance in low fire mode In such a case combustor resistance would offset remaining draft resulting in a system that will not draft Creosote Build up Even though reduction of creosote is one of prima...

Страница 41: ...gish heater performance 2 Drop in Overall Efficiency Solution 1 Check for and remove obstruction 2 Check trim kit gasketing seal to fireplace and gasket as necessary to seal unit Gasket under stove if...

Страница 42: ...ratures 2 Close inlet air control as much as possible to maintain desired heat output Check gaskets reinstall fiberglass gasketing around door and glass as necessary 3 Burn dried natural seasoned hard...

Страница 43: ...1 Burn dried natural seasoned hard wood 2 Burn reasonably sized loads so the combustor has a chance to burn the wood gases that are produced 3 Keep a good bed of coals in the heater 1 Replace any dama...

Страница 44: ...direct connect kit not sealed 1 Improper chimney height 2 Wrong flue size being used Ex using a 10 flue on an 8 flue collar 3 Cooler temperatures caused by external chimney 4 Massive stone or masonry...

Страница 45: ...content Wood seasoned outside uncovered may have 40 moisture content Wood properly seasoned in a covered environment will have less than 20 moisture content 3 FT 2 FT LESS THAN 10 INCHES 2 FT 10 FT G...

Страница 46: ...sulfur based compound to coat the catalyst 1 Normal operation as long as combustor remains intact Solution 1 Do not burn materials such as garbage gift wrap or cardboard 2 Burn dried natural seasoned...

Страница 47: ...1 Handle with care 1 Combustor being continually over fired Reduce burn rate 2 Do not exceed 06 of water draft Install a manual damper and draft gauge or a barometric damper with free standing units...

Страница 48: ...fire may result For your safety follow installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area WARNING THIS IS NOT A...

Страница 49: ...portance that these parts be installed only in accordance with these instructions The Zero Clearance cabinet and the Model 20 hereafter referred to as the ZC20 is designed for installation in a family...

Страница 50: ...ther outside or inside These are normally used as follows FIGURE 1 THROUGH CEILING FIGURE 2 THROUGH CATHEDRAL CEILING FIGURE 3 OFFSET TO CLEAR OBSTRUCTION CAUTION Refer to chimney manufacturers instru...

Страница 51: ...tional support such as bracing NOTE A wooden base constructed of plywood or 2 x4 boards is required in order to get proper clearance above the extended hearth millboard rock stone etc Good planning is...

Страница 52: ...s instructions for attic and roof penetration e Once roof penetration is made install flashing f Add applicable lengths of chimney extending through roof until following conditions are met 1 Chimney h...

Страница 53: ...raming to chimney 2 minimum See Figure 6 ZC20 Model 20 FIGURE 6 CHASE ENCLOSURE AND CORNER LOCATION FRAMING Optional Fire Code Sheet Rock And Metal Fire Stop Ceiling NOTE Follow building and fire code...

Страница 54: ...llows Required thickness 9375 0o x 2 inch 3 8 inch K Factors of Alternate Materials Material K Required Thickness Ceroform 126 21 1 8 Limestone 8 0 3 2 Concrete 8 0 3 2 Sandstone 13 0 5 2 Marble 18 0...

Страница 55: ...t a combustible mantel must be positioned at least 12 above top of ZC20 cabinet from mantel trim or supports FIGURE 7A POWER HOOK UP TOP FRONT TRIM PANEL BRASS TRIM RIGHT SIDE TRIM PANEL BLACK WHITE G...

Страница 56: ...It is of utmost importance that these parts be installed only in accordance with these instructions The Zero Clearance cabinet and Model 20 hereafter referred to as the ZC20 is designed for installat...

Страница 57: ...required in order to get proper clearance above extended hearth millboard rock stone etc Where cabinet is to be placed a 4 1 4 diameter hole with a 2 1 8 radius from center line must be cut through f...

Страница 58: ...exceed 15 above hearth d Install the flashing storm collar and chimney cap as indicated in manufacturers installation instructions 6 The ZC20 Cabinet is now ready for framing as follows a Frame the Z...

Страница 59: ...norganic non combustible millboard with a K of 9375 would require a thickness as follows Required thickness 9375 0o x 2 inch 3 8 inch FIGURE 10 CHASE ENCLOSURE AND CORNER LOCATION FRAMING Optional Fir...

Страница 60: ...NOTE An electrician must wire the ZC20 into home wiring system using No 15 AWG with ground wiring as minimum in accordance with local wiring codes CAUTION Stove is plugged into cabinet receptacle A R...

Страница 61: ...mely hot fire The connector and or chimney should be inspected at least once every two months during heating season to determine if a creosote buildup has occurred If creosote has accumulated it shoul...

Страница 62: ...inspected at least once every two months during heating season to determine if creosote or soot has built up Check spark arrestor screens every 2 4 weeks If creosote or soot has accumulated it should...

Страница 63: ...you on the proper procedure depending on which Warranty Time Period Period I or Period II applies If for any reason you are dissatisfied with the suggested procedures you may contact us in writing at...

Страница 64: ...____ City ________________________________________ State _________________ Zip ____________________ Dealer No ___________________________________ Distributor Name _____________________________________...

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