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5 | Installation

NIR-Online GmbH

22/36

Operation Manual Process Analyser X-One

5.5

Installation (example)

Production

Zone 21

Production

Zone 22

Server/Control room

Remote computer

Installation box
with mains adapter

Sensor cables
(power supply,
RS 422)

Video cable

USB converter

1 sensor per measurement

point

Up to 4 sensors per computer
(up to 2 sensors with CCD camera per computer)

Process control system

SX-Client

Display:
- Results
- Charts

Chemometric
software
manual calibration

SX-Plus

Remote access via Ethernet

Video/Frame
grabber card

USB

Optional
interfaces:

-Profibus
-4-20 mA
-TCP/IP
-OPC
-Modbus

Control center

Product flow
Zone 20

Data cable
(RS422)

Video
filter

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Содержание NIR-Online X-One

Страница 1: ...NIR Online Process Analyser X One Operation Manual 11593995 C en...

Страница 2: ...s the right to make changes to this manual as required on the basis of future insights especially with respect to layout illustrations and technical detail This manual is copyright Information from it...

Страница 3: ...laboratory 9 2 8 Modifications 9 3 Product description 10 3 1 Description of function 10 3 2 Configuration 11 3 2 1 Front view 11 3 2 2 Rear view 11 3 3 Type plate 12 3 4 ATEX rating 13 3 5 Scope of...

Страница 4: ...l 27 7 Cleaning and servicing 28 7 1 Notes on servicing 28 7 2 Regular maintenance work 28 8 Taking out of service and disposal 29 8 1 Disposal 29 8 2 Returning the instrument 29 9 Appendix 30 9 1 Cer...

Страница 5: ...of dangers that can occur when handling the device There are four danger levels each identifiable by the signal word used Signal word Meaning DANGER Indicates a danger with a high level of risk which...

Страница 6: ...cter indicates an instruction that must be carried out by the user This character indicates the result of a correctly carried out instruction Mark up Explanation Window Software Windows are marked up...

Страница 7: ...comply with the technical specifications see Chapter 3 6 Technical data page 14 constitutes use other than that in tended In particular the following applications are not permissible Using the sensor...

Страница 8: ...e warnings in this manual serve to alert the user to these residual dan gers 2 4 1 Risk of explosion from opening up the sensor Opening up the sensor in potentially explosive atmospheres can cause an...

Страница 9: ...nicians authorized by NIR Online have attended special training courses and are authorized by NIR Online GmbH to carry out special servicing and repair measures 2 6 Personal protective equipment produ...

Страница 10: ...rom the sample is collected through two sets of fiber optics that direct the light to the NIR and visible spectrophotometers respectively The visible spectrophotometer consists of a diffraction gratin...

Страница 11: ...ration 3 2 1 Front view 1 2 3 Fig 2 Front View 1 Measurement window 2 Flange 3 Heat sink 3 2 2 Rear view 1 2 3 4 5 6 Fig 3 Rear view 1 Power and signal connector 2 Video cable connection 3 Journal But...

Страница 12: ...eration See Chap ter 3 4 ATEX rating page 13 4 5 6 7 17 16 15 1 2 3 8 12 14 11 9 10 13 Fig 4 Type plate 1 Company name and address 2 Revision number 3 Product name 4 Serial number 5 Production date 6...

Страница 13: ...tem temperature 0 80 C O Humidity sensor 0 100 RH S X Quvette Fiber lens approx 0 2 cm T Bluetooth without ATEX certification U Camera setting special flange ZB 0103 V External button X X Beam without...

Страница 14: ...cessories are delivered as per the purchase order order confirmation and deliv ery note 3 6 Technical data 3 6 1 Sensor Specifications X One Dimensions W x D x H 220 x 220 x 135 mm Weight 7 5 kg Max o...

Страница 15: ...uency 50 60 Hz Power consumption 30 W Power supply 85 264 VAC 3 6 3 Ambient conditions Max altitude above sea level 2500 m Ambient temperature 10 C Tamb 40 C Max relative air humidity 90 non condensin...

Страница 16: ...ver Instrument driver usage of special func tions Read out instru ment status Operator As required Setup of instru ment hardware NIR admin For installation and mainte nance Name Special function Descr...

Страница 17: ...ription 3 Operation Manual Process Analyser X One 17 36 Name Description Typical usage User Occurence SX Backup Data backup scheduler Automated backup of mea surement data results and cali brations NI...

Страница 18: ...e ideally in the original box u Avoid sharp movements during transit u After transportation check the device for damage u Damage that has occurred in transit should be reported to the carrier u Keep p...

Страница 19: ...as direct sunlight The layer thickness of the product to be measured is at least 30 mm A constant product flow is ensured The product flow can be directly measured There is a sample removal point at...

Страница 20: ...Manual Process Analyser X One 5 3 Establishing installation point The fixing points or bolts conform to M6 A2 70 7 3 Nm Establish the installation point according to the specified data of the flange 4...

Страница 21: ...tallation 5 Operation Manual Process Analyser X One 21 36 5 4 Installation point in piping system example 1 m 1 2 3 4 5 Fig 6 Configuration 1 Flow restrictor 2 Bypass 3 Analyser 4 Sample removal point...

Страница 22: ...er supply RS 422 Video cable USB converter 1 sensor per measurement point Up to 4 sensors per computer up to 2 sensors with CCD camera per computer Process control system SX Client Display Results Cha...

Страница 23: ...potentially explosive atmospheres use a double flange The following installation positions are possible Fig 7 Fixing sensor with screws Tools required Torque wrench size Torx T30 Tightening torque 8...

Страница 24: ...20 NOTE Make sure that the power is not switched on when connecting the sensor NOTE Loss of performance due to use of unsuitable device cables Max cable length between installation box and sensor 10 m...

Страница 25: ...2 Nm 0 5 u Fix the ground cable to the sensor 5 8 Connecting the video cable optional accessory Tools required Torque wrench size 7 mm AF u Slide the cable guard over the video ca ble connector u Plug...

Страница 26: ...The power supply must fulfil the following conditions 1 Provide the specified mains voltage and frequency 2 Be designed for the load imposed by the instruments connected 3 Be equipped with suitable fu...

Страница 27: ...he calibration reference data is re quired Continuous checking of the calibration is performed according to the requirements of the production process NOTE The journal entry is identified by date and...

Страница 28: ...ervicing NOTICE Risk of property damage due to failure to remove dust from heat sink If dust is not cleaned off the heat sink it may cause the sensor to fail u Make sure that the layer of dust is no t...

Страница 29: ...rument u When disposing of equipment observe the local regulations and statutory re quirements regarding waste disposal u When disposing observe the disposal regulations of the materials used Material...

Страница 30: ...peration Manual Process Analyser X One 9 Appendix 9 1 Certificates 9 1 1 ATEX certificate NOTE Labeling Instruments without mark u Instruments without ATEX mark are not suitable for ATEX operation See...

Страница 31: ...EU EMC directive 2014 34 EU ATEX directive and are in accordance with the following standards und den folgenden Normen entsprechen ainsi qu aux normes suivantes ed sono conformi ai seguenti standard...

Страница 32: ...Low Profile 11062588 PC video card Frame grabber PCI High Profile 11063017 Profibus card PCI High Profile 11060743 Profibus card PCI Low Profile 11062589 Profibus card PCI Express High Profile 110630...

Страница 33: ...Sensor Cable Pin assignment on device connector viewed from rear of instrument Fig 8 Pin assignment 1 PIN 1 blue ground 2 PIN 2 red 12 7 VDC 3 PIN 3 green RxD 4 PIN 4 yellow TxD 5 PIN 5 white TxD 6 PI...

Страница 34: ...9 Appendix NIR Online GmbH 34 36 Operation Manual Process Analyser X One When using the supplied Moxa D Sub 9 pole connector swap the cables on pin 1 and 2...

Страница 35: ......

Страница 36: ...91 22 667 18986 india buchi com www buchi com in en Indonesia PT BUCHI Indonesia ID Tangerang 15332 T 62 21 2222 9478 F 62 21 5568 7906 indonesia buchi com www buchi com id in Japan Nihon BUCHI K K JP...

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