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 1    FUSELAGE DECISIONS       >  

 
 

No construction here, but this deserves its own section because I literally spent days thinking about these 
items before starting on the fuselage.  I'm the type that likes to plan way ahead when it comes to the engine 

and radio installation.  I can pass along info about the equipment in my prototype, but I don't have first-hand 
experience with all the engines and accessories on the market.  As an experienced builder, you probably 
have your own ideas on how to approach these items.  Use your best judgment... 

 

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Engine  Installation  -

 

I  used  a  3W-75i,  a  single-cylinder,  rear-induction,  electronic-ignition  engine  in  the 

prototype.  For a long time I was stuck on the idea of mounting it inverted and trying to somehow hide the muffler in 
the cowl or fuselage.  Finally, I wondered, "Who am I trying to fool?  This isn't a scale model; it's just a big model 
airplane."  With that, I went with an upright cylinder and a muffler hanging out in the breeze. 

 

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Muffler Position -

 

This goes hand-in-hand with your engine installation.  The muffler on my engine is a large 

canister type manufactured by 3W.  The engine could have been mounted with the cylinder at a downward angle and 
the canister hidden in the fuselage.  However, that would have taken up cabin area that may come in handy later, 

and even though the muffler would be hidden, the engine would have to stick out of the fuselage near the bottom on 
one side - ugly. 
 



Side Thrust -

 

I've never been a big fan of right thrust, but decided to try it on this model because of the high 

power expected from the 3W-75i.  I settled on two degrees of right thrust, and angled my firewall accordingly.  Flight 
testing has shown this to be TOO MUCH!  My model definitely pulls to the right with the application of full throttle.  For 
that reason, I suggest  using zero side thrust or perhaps a degree at the most.  If you do add right thrust, simply 
expand the front edge of the F-1 notches in the left-hand doubler.  You should also offset the engine from the model's 

centerline so that the prop shaft ends up centered at the front of the model. 
 

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Cowling and Spinner -

 

This is where builders will need to do their greatest amount of innovating, because of all 

the possible engine/muffler choices and their positioning.  Even though the model is very big, the firewall and cheek 

cowl area is somewhat tight for a gas engine.  You have to balance appearance with ease-of-access.  Would a wider 
firewall make things easier for you?  Feel free to call and maybe I can cut a special one for your engine. 
 



Fuel Tank Installation -

 

With the pumped carbs on most gas engines, fuel tank position is not critical.  But you 

need to be able to get it in and out, and it must be held securely when installed.  Think about how you are going to 
fuel and de-fuel.  I used a fuel "tee" in the feed line (actually, it was an aquarium air line "tee" that I found at Wal-mart 
for under a buck).  The tee'd line is used for fueling; it ends at a fuel dot on the side of the model.  Large tanks are 
available from Sullivan and Du-Bro.  My model uses a 40 oz. Du-Bro tank, although 32 oz. would have been plenty.  I 

also replaced the plastic cap with a machined aluminum cap from SWB Manufacturing.  It's not necessary, but it's a 
nice touch and gives a feeling of security.  Fasten all of your fuel line connections with clamps or safety wire! 

SWB Mfg., 1237 Hwy NN, West Bend, WI 53095.  Phone: 262-0675-2848.  www.swbmfg.com/ 

 

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Ignition  System  -

 

If  your  engine  has  electronic  ignition,  you  have  to  plan  on  the  positions  of  your  ignition 

module, battery, kill switch, and charging jack.  I bolted my module to the front of F-1, below the engine.  The switch 
and charge jack are on the left side of the model, opposite the muffler.  It's very important to keep your radio receiver, 
battery, and servos as far away from the ignition as possible to avoid glitches from the engine's ignition system.    

 



Throttle Pushrod -

 

 A wire or steel cable can carry ignition noise back to your throttle servo.  You can avoid that 

problem by using a plastic tube-in-tube pushrod for your throttle.  Some gas engines with side-mounted carbs need 
bellcranks to transfer the pushrod movement to the throttle arm on the carburetor. 

 

 

PAGE 14 

Содержание SUPER FLYIN' KING

Страница 1: ...hes Wing Area 3380 square inches Length 96 inches Weight 36 pounds approximate Engine Range 60cc 80cc Gas Manufactured by BRUCE THARPE ENGINEERING 8622 E EVANS CREEK ROAD ROGUE RIVER OR 97537 phone 54...

Страница 2: ...TABLE OF CONTENTS 0 1 2 0 3 4 5 4 4 2 22 0 2 0 0 0 6 0 7 1 0 2 2 8 9 6 7 5 2 1...

Страница 3: ...is 2 move the web all along the rib to be sure it is straight along its entire length front to back Left Outer Wing Panel with all spars sub LE and servo lead tube in place Shear webs have yet to be...

Страница 4: ...tick to hold the ends of the W 1 ribs but found out later it would have been smarter to use a sheet of 3 32 balsa maybe one or two inches wide Use only a few spots of glue so it can be removed later A...

Страница 5: ...r webs for the C channels front and rear No glue yet You might have to use tape to hold the rear web in place against the rear spars Now position your joiner assemblies on the webs I positioned my set...

Страница 6: ...er Three 6 32 x 3 4 Socket Head Bolts Six 6 Washers and Three 6 32 Hex Nuts Notice I used a washer under the bolt heads to keep the bolts from digging into the aluminum Now the webs are ready to be gl...

Страница 7: ...ace of the wing Mark the sheeting as you go so you ll remember their uses later on Aileron sheeting Select another six sheets and slice four of them in half along their full length These eight 1 1 2 x...

Страница 8: ...t to add extra wood for trimming curved corners later Center TE Sheeting no diagram This is to sheet the small wing section between the flaps in the center wing panel The final piece for the top shoul...

Страница 9: ...he sub LE to match the airfoil contour in preparation for the leading edge sheeting Glue the top LE sheeting in place Again notice the sheeting should cover only half the width 3 8 of the main wing sp...

Страница 10: ...build a flat wing panel once the remaining sheeting is glued in place your wing panel will be locked into its final state In case you re wondering the SFK doesn t have or need washout Try for zero wa...

Страница 11: ...I had to sand nearly a full ply off to make the plate match the thickness of the balsa sheeting Check yours before gluing and take steps to be sure it will be flush with the trailing edge sheeting to...

Страница 12: ...x 4 1 2 x 10 1 8 When dry flip the wing over upside down and pin it down this time with the top spar against the table Support the TE with a stick then take a long careful look at the panel from all...

Страница 13: ...beveled to match the slope of the ribs Remember to make right and left ailerons and flaps Aileron Upside Down After sanding the front face of the aileron I decided that my hinges would need more mater...

Страница 14: ...Drill 3 8 holes for the tail brace hard points as shown on the plans Add the dowels and the lite ply reinforcements When dry use your big sanding block to sand both sides of the stabilizer flat The el...

Страница 15: ...the model s centerline so that the prop shaft ends up centered at the front of the model Cowling and Spinner This is where builders will need to do their greatest amount of innovating because of all t...

Страница 16: ...n 6 0V and they are inexpensive You will need a variety of servo extension wires Y harnesses and possibly servo reversers I ve had real good luck with the products from Electrodynamics they use heavy...

Страница 17: ...nition wire Carb Box as recommended by Cactus Aviation Only bottom of carb box is attached to F 1 the top and sides are removable Bottom of box has large hole for air intake Bellcrank is linked to cho...

Страница 18: ...sets the tailwheel mount and the diagonal sticks on the bottom of the fuselage This picture is a little out of order because some upcoming steps are already done here The plywood plate in front of F 3...

Страница 19: ...recess it into the fuselage as shown here If not the length of the rear mount will have to be trimmed The half moon cut at the front of the bottom sheet is optional it s purely for looks The big hole...

Страница 20: ...o support false floors which of course I ve yet to finish Fuselage Top showing the cabin rear and laminated wing blocks glued in place Cabin Rear Wing Block Support Fuselage Top showing the position o...

Страница 21: ...sheeting extends rearward slightly to overlap the front of the stabilizer Also notice that I added some balsa triangle stock to reinforce the tailwheel mount Above Hatch removed The hatch is held down...

Страница 22: ...0 1 2 3 4 1 5 6 7 PHOTO 1 PHOTO 2 PHOTO 3 PHOTO 4...

Страница 23: ...0 1 2 3 PHOTO 1 PHOTO 2 PHOTO 3 PHOTO 4...

Страница 24: ...4 5 4 6 4 0 7 0 8 0 0 9 4 1 PHOTO 5 PHOTO 6 PHOTO 7 PHOTO 8 PHOTO 9...

Страница 25: ...1 0 1 9 5 9 7 6 A PHOTO 10 PHOTO 11 PHOTO 12...

Страница 26: ...ut there may be times in the future when nobody is available Of course some would argue that flying alone is unsafe too but I ll leave that up to you The eyelet is bolted to a 1 4 plywood plate and is...

Страница 27: ...LERONS 1 5 8 UP 1 DOWN ELEVATOR 1 UP 1 DOWN RUDDER 1 1 2 LEFT 1 1 2 RIGHT RUDDER DEFLECTION WITH FULL AILERON 3 4 FLAP DEFLECTION FULL MOVEMENT 40 DOWN ELEVATOR WITH FULL FLAPS 7 16 0 1 2 3 0 0 4 5 6...

Страница 28: ...0 12 3 4 5 6 7 6 8 3 9 7 9...

Страница 29: ...ough call It might be okay without them but I didn t want to find out the hard way that I was wrong I added wires to mine which have held up well but there are sturdier and more expensive alternatives...

Страница 30: ...ALL BALSA PARTS BAG 4 1 4 4 6 4 5 0 9 3 0 7 9 3 0 1 3 0 3 0 SMALL PLY HARDWOOD PARTS BAG 3 0 8 8 1 4 4 LITE PLY PARTS 3 8 7 1 2 4 3 2 4 9 2 3 9 2 4 9 2 1 2 5 9 1 2 4 2 9 2 2 6 2 2 4 9 2 0 2 6 5 2 0 2...

Страница 31: ......

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