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9

INSTALLATION

Jobsite Survey

Complete the following checks before installation.
1. Consult local building codes and the NEC (National Elec-

trical Code) ANSI/NFPA 70 for special installation

requirements.

2. Determine unit location (from project plans) or select unit

location.

3. Check for possible overhead obstructions which may

interfere with unit lifting or rigging.

Step 1 — Plan for Unit Location

Select a location for the unit and its support system (curb or

other) that provides for the minimum clearances required for

safety (including clearance to combustible surfaces), unit per-

formance and service access below, around and above unit as

specified in unit drawings. See Fig. 4.
NOTE: Consider also the effect of adjacent units.
Unit may be installed directly on wood flooring or on Class A,

B, or C roof-covering material when roof curb is used.
Do not install unit in an indoor location. Do not locate air inlets

near exhaust vents or other sources of contaminated air.
Although unit is weatherproof, avoid locations that permit wa-

ter from higher level runoff and overhangs to fall onto unit.
Select a unit mounting system that provides adequate height to

allow installation of condensate trap per requirements. Refer to

Step 10 — Install External Condensate Trap and Line on page

14 for required trap dimensions.
ROOF MOUNT
Check building codes for weight distribution requirements.

Unit operating weight is shown in Table 2.

Step 2 — Plan for Sequence of Unit Installation

The support method used for this unit will dictate different se-

quences for the steps of unit installation. For example, on curb-

mounted units, some accessories must be installed on the unit

before the unit is placed on the curb. Review the following for

recommended sequences for installation steps:
CURB-MOUNTED INSTALLATION
1. Install curb.

2. Install field-fabricated ductwork inside curb.

3. Install accessory thru-base service connection package

(affects curb and unit) (refer to accessory installation

instructions for details).

4. Prepare bottom condensate drain connection to suit

planned condensate line routing (refer to Step 10 — Install

External Condensate Trap and Line on page 14 for

details).

5. Rig and place unit.

6. Install outdoor air hood.

7. Install condensate line trap and piping.

8. Make electrical connections.

9. Install other accessories.
PAD-MOUNTED INSTALLATION
1. Prepare pad and unit supports.

2. Check and tighten the bottom condensate drain connection

plug.

3. Rig and place unit.

4. Convert unit to side duct connection arrangement.

5. Install field-fabricated ductwork at unit duct openings.

6. Install outdoor air hood.

7. Install condensate line trap and piping.

8. Make electrical connections.

9. Install other accessories.
FRAME-MOUNTED INSTALLATION
Frame-mounted applications generally follow the sequence for

a curb installation. Adapt the sequence as required to suit spe-

cific installation plan.

Step 3 — Inspect Unit

Inspect unit for transportation damage. File any claim with

transportation agency.
Confirm before installation of unit that voltage, amperage and

circuit protection requirements listed on unit data plate agree

with power supply provided.
On units with hinged panel option, check to be sure all latches

are snug and in closed position.
Locate the carton containing the outside air hood parts. Do not

remove carton until unit has been rigged and located in final

position.

Step 4 — Provide Unit Support

ROOF CURB MOUNT
Accessory roof curb details and dimensions are shown in

Fig. 7. Assemble and install accessory roof curb in accordance

with instructions shipped with the curb.
Curb should be level. This is necessary for unit drain to func-

tion properly. Unit leveling tolerances are shown in Fig. 8. Re-

fer to Accessory Roof Curb Installation Instructions for addi-

tional information as required.
Install insulation, cant strips, roofing felt, and counter flashing

as shown. 

Ductwork must be attached to curb and not to the

unit. The accessory thru-the-base power connection package

must be installed before the unit is set on the roof curb.

If electric and control wiring is to be routed through the basepan,

attach the accessory thru-the-base service connections to the base-

pan in accordance with the accessory installation instructions.
NOTE: The gasketing of the unit to the roof curb is critical for a

watertight seal. Install gasket supplied with the roof curb as shown

in Fig. 7. Improperly applied gasket can also result in air leaks and

poor unit performance.
SLAB MOUNT (HORIZONTAL UNITS ONLY)
Provide a level concrete slab that extends a minimum of 6 in.

(150 mm) beyond unit cabinet. Install a gravel apron in front of

condenser coil air inlet to prevent grass and foliage from ob-

structing airflow.
NOTE:  Horizontal units may be installed on a roof curb if

required.

Table 2 — Operating Weights

549J

UNIT lb (kg)

04

05

06

Base Unit

495 (225) 

580 (263) 

610 (277)

Economizer
  Vertical

80 (36)

80 (36)

80 (36)

  Horizontal

105 (48)

105 (48)

105 (48)

Powered Outlet

32 (15)

32 (15)

32 (15)

Curb
  14-in. (356 mm)

110 (50)

110 (50)

110 (50)

  24-in. (610 mm)

145 (66)

145 (66)

145 (66)

Содержание Preferred 549J 04

Страница 1: ...NG RETURN AIR SMOKE SENSOR INSTALLATION ADDITIONAL APPLICATION DATA RTU Open Control System 43 Controller Options 43 LOW AMBIENT Step 12 Adjust Factory Installed Options 43 SMOKE DETECTORS ECONOMI ER...

Страница 2: ...his warning could cause personal injury death and or equipment damage R 410A refrigerant systems operate at higher pressures than standard R 22 systems Do not use R 22 service equipment or components...

Страница 3: ...Options Indoor Fan Options 0 Electric Drive X13 Motor 04 06 1 Standard Static Option Belt Drive 2 Medium Static Option Belt Drive 3 High Static Option Belt Drive Outdoor Air Options A None B Temp Eco...

Страница 4: ...4 Fig 2 549J 04 06 Units Built On and After 4 15 2019...

Страница 5: ...5 Fig 3 549J 04 06 Units Built Prior to 4 15 2019...

Страница 6: ...6 Fig 4 549J 04 06 Corner Weights and Clearances...

Страница 7: ...7 Fig 5 549J 04 06 Base Rail Details...

Страница 8: ...8 Fig 6 549J 04 06 Thru the Base Charts...

Страница 9: ...sate drain connection plug 3 Rig and place unit 4 Convert unit to side duct connection arrangement 5 Install field fabricated ductwork at unit duct openings 6 Install outdoor air hood 7 Install conden...

Страница 10: ...10 Fig 7 Roof Curb Details 549J 04 06 ROOFCURB ACCESSORY CRRFCURB001A02 CRRFCURB002A02 1 2 356 2 0 610 UNIT SIZE...

Страница 11: ...Fig 9 Re fer to rigging instructions on unit Before setting the unit onto the curb recheck gasketing on curb Position unit on roof curb so that the following clearances are maintained 1 4 in 6 4 mm cl...

Страница 12: ...ld be secured to the flanges In sulate and weatherproof all external ductwork joints and roof or building openings with counter flashing and mastic in accor dance with applicable codes Do not cover or...

Страница 13: ...To gain access to the hood remove the filter access panel See Fig 13 2 Locate the 2 screws holding the metal tray to the basepan and remove Locate and cut the 2 plastic tie wraps secur ing the assembl...

Страница 14: ...Step 10 Install External Condensate Trap and Line The unit has one 3 4 in condensate drain connection on the end of the condensate pan and an alternate connection on the bot tom See Fig 20 Unit airflo...

Страница 15: ...nection pressure lugs only Connect field power supply conductors to LINE side terminals when the switch enclosure cover is removed to attach the handle Fig 22 Disconnect Switch and Unit UNITS WITHOUT...

Страница 16: ...venience outlets is now required by UL standards This cover cannot be factory mounted due its depth it must be in stalled at unit installation For shipment the convenience outlet is covered with a bla...

Страница 17: ...enience outlets Fuse On Power Type The factory fuse is a Bussman Fusetron 1 T 15 non renew able screw in Edison base type plug fuse Duty Cycle The unit powered convenience outlet has a duty cycle limi...

Страница 18: ...cated on the bottom left side of the unit control box Use this hole for the control conduit UNITS WITHOUT THRU BASE CONNECTIONS ELEC TRICAL CONNECTIONS 1 Install power wiring conduit through side pane...

Страница 19: ...n Kit Pass the thermostat control wires through the hole provided in the corner post then feed the wires through the raceway built into the corner post to the control box Pull the wires over to the te...

Страница 20: ...t interval timing is reduced by a factor of 0 1 seconds minute based on the posi tions of DIP switches SW1 and SW2 i e 90 minutes will be reduced to 9 seconds 2 Jumper for 5 20 seconds Forced Defrost...

Страница 21: ...DIP Switch Settings Defrost Board ELECTRIC HEATERS 549J units may be equipped with field installed accessory elec tric heaters The heaters are modular in design with heater frames holding open coil re...

Страница 22: ...necessary Single Point Boxes without Fuses Refer to accessory heater and single point box installation in structions for details on tap connections Fig 39 Typical Single Point Installation Low Voltag...

Страница 23: ...23 Fig 41 Electro Mechanical Control Wiring 208 230v 460v...

Страница 24: ...24 Fig 42 Electro Mechanical Control Wiring 575v...

Страница 25: ...25 Fig 43 Electro Mechanical Power Wiring 208 230 1 60...

Страница 26: ...26 Fig 44 Electro Mechanical Power Wiring 208 230 3 60...

Страница 27: ...27 Fig 45 Electro Mechanical Power Wiring 460 3 60...

Страница 28: ...28 Fig 46 Electro Mechanical Power Wiring 575 3 60...

Страница 29: ...29 Fig 47 RTU Open System Control Wiring...

Страница 30: ...are available with bus sensors User Interface Provides status for normal operation setup parameters check out tests and alarm and error conditions with a 2 line 16 char acter LCD display and four butt...

Страница 31: ...odule Left Hand Terminal Blocks LABEL TYPE DESCRIPTION Top Left Terminal Block MAT MAT 20k NTC and COM Mixed Air Temperature Sensor Polarity Insensitive Connection OAT OAT 20k NTC and COM Outdoor Air...

Страница 32: ...menu items and to change parameter and configuration settings To use the keypad when working with menus Press the Up arrow button to move to the previous menu Press the Down arrow button to move to t...

Страница 33: ...ers in the menus use the letters MA or MAT indicating a mixed air temperature sensor location before the cooling coil This unit application has the control sensor locat ed after the cooling coil in th...

Страница 34: ...r from MAT sensor Displays _ _ _ F if not connected short or out of range DA TEMP _ _ _ F or _ _ _ C 40 F to 150 F 40 C to 66 C DISCHARGE AIR TEMPERATURE after Heating section Displays when Discharge...

Страница 35: ...the set point the Y1 O and Y2 O will not be energized on the controller DRYBLB SET 63F 17C 48 F to 80 F 9 C to 27 C increment by 1 F OA DRY BULB TEMPERATURE CHANGEOVER SETPOINT Dry bulb set point wil...

Страница 36: ...he capacity of the RTU The value is found on the nameplate label for the specific unit AUX1 OUT NONE NONE ERV EXH2 SYS Select OUTPUT for AUX1 O relay NONE not configured output is not used ERV Energy...

Страница 37: ...damper to the full open position Exhaust fan contacts enable during the DAMPER OPEN test Make sure to pause in the mode to allow exhaust contacts to energize due to the delay in the system DAMPER CLOS...

Страница 38: ...N A N A ACTUATOR ERROR Actuator has failed or become disconnected check for stall over voltage under voltage and actuator count Replace actuator if damper is movable and supply voltage is between 21 6...

Страница 39: ...ENTILATION DCV OUTSIDE AIR GOOD TO ECONOMIZE Y1 I Y2 I FAN SPEED Y1 O Y2 O OCCUPIED UNOCCUPIED Below CO2 set No Off Off High 0 v Off 0 v Off VENTMIN Closed On Off High 24 v On 0 v Off VENTMIN Closed O...

Страница 40: ...ZE Y1 I Y2 I FAN SPEED Y1 O Y2 O OCCUPIED UNOCCUPIED Below CO2 set No Off Off High 0 v Off 0 v Off VENTMIN Closed On Off High 24 v On 0 v Off VENTMIN Closed On On High 24 v On 24 v On VENTMIN Closed Y...

Страница 41: ...irst line and economizer W7220 on the second line After a brief pause the revision of the software appears on the first line and the second line will be blank Power Loss Outage or Brownout All set poi...

Страница 42: ...r vertical return configurations only All compo nents necessary for operation are factory provided and mount ed The unit is factory configured for immediate smoke detec tor shutdown operation addition...

Страница 43: ...r IV wiring External occu pancy control is managed through a connection on the Controls Connections Board If external occupancy control is desired connect a time clock or remotely controlled switch cl...

Страница 44: ...includes a compressor ac cumulator reversing valve dual function outdoor coil with va por header check valve cooling liquid line with a filter drier and a check valve dual function indoor coil with a...

Страница 45: ...s B Acutrol DFT 1 Cooling Liquid Line A D Outdoor Coil Indoor Coil C Heating Mode Liquid Line Strainer Filter Drier LPS LOC Accurater all 3 4 and 5 ton units Accurater 3 and 4 ton units only Acutrol C...

Страница 46: ...ht to change at any time specifications and designs without notice and without obligations Replaces II549J 4 6 01 2019 Bryant Heating Cooling Systems Cat No 04 53549009 01 Edition Date 12 19 Printed i...

Страница 47: ...N _____ Check that indoor air filters are clean and in place Y N _____ Check that outdoor air inlet screens are in place Y N _____ Verify that unit is level Y N _____ Check fan wheels and propeller fo...

Страница 48: ...mperature _______________ F D Liquid line temperature at outlet or reheat coil _______________ F E Confirm correct rotation for compressor Y N _____ F Check for correct ramp up of outdoor fan motor as...

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