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35

3. Reverse any two of the unit power leads.

4. Reenergize to the compressor. Check pressures.

The suction and discharge pressure levels should now move
to their normal start-up levels.

NOTE: 

When the compressor is rotating in the wrong direc-

tion, the unit will make an elevated level of noise and will
not provide cooling.

X. COOLING

Set space thermostat to OFF position. To start unit, turn on
main power supply. Set system selector switch at COOL
position and fan switch at AUTO. position. Adjust thermo-
stat to a setting below room temperature. Compressor starts
on closure of contactor.

Check unit charge. Refer to Refrigerant Charge section on
page 38.

Reset thermostat at a position above room temperature.
Compressor will shut off. Evaporator fan will shut off after a
30-second delay.

A. To Shut Off Unit

Set system selector switch at OFF position. Resetting ther-
mostat at a position above room temperature shuts unit off
temporarily until space temperature exceeds thermostat
setting. Units are equipped with Cycle-LOC™ protection
device. Unit shuts down on any safety trip, and indicator
light on thermostat comes on. Check reason for all safety
trips. 

Compressor restart is accomplished by manual reset at the
thermostat by turning the selector switch to OFF and then to
ON position.

XI. MAIN BURNERS

Main burners are factory set and should require no
adjustment.

TO CHECK ignition of main burners and heating controls,
move thermostat set point above room temperature and ver-
ify that the burners light and evaporator fan is energized.
Check heating effect, then lower the thermostat setting
below the room temperature and verify that the burners and
evaporator fan turn off.

Refer to Tables 29A and 29B for the correct orifice to use at
high altitudes.

Table 29A — Altitude Compensation* —

581B036-072 Standard Units

*As the height above sea level increases, there is less oxygen per cubic foot of

air. Therefore, heat input rate should be reduced at higher altitudes.

†Orifice available through your local Bryant distributor.

Table 29B — Altitude Compensation* —

581B036-072 Low NOx Units

*As the height above sea level increases, there is less oxygen per cubic foot of

air. Therefore, heat input rate should be reduced at higher altitudes.

†Orifice available through your local Bryant distributor.

XII. HEATING

1. Purge gas supply line of air by opening union ahead

of the gas valve. If gas odor is detected, tighten union
and wait 5 minutes before proceeding.

2. Turn on electrical supply and manual gas valve.
3. Set system switch selector at HEAT position and fan

switch at AUTO. or ON position. Set heating temper-
ature lever above room temperature.

4. The induced-draft motor will start.
5. After a call for heating, the main burners should light

within 5 seconds. If the burner does not light, then there
is a 22-second delay before another 5-second try. If the
burner still does not light, the time delay is repeated. If
the burner does not light within 15 minutes, there is a
lockout. To reset the control, break the 24-v power to W1.

6. The evaporator-fan motor will turn on 45 seconds

after burner ignition.

7. The evaporator-fan motor will turn off in 45 seconds

after the thermostat temperature is satisfied.

8. Adjust airflow to obtain a temperature rise within

the range specified on the unit nameplate.

NOTE: 

The default value for the evaporator-fan motor on/off

delay is 45 seconds. The Integrated Gas Unit Controller (IGC)
modifies this value when abnormal limit switch cycles occur.
Based upon unit operating conditions, the on delay can be
reduced to 0 seconds and the off delay can be extended to 180
seconds. When one flash of the LED (light-emitting diode) is
observed, the evaporator-fan on/off delay has been modified.

If the limit switch trips at the start of the heating cycle dur-
ing the evaporator on delay, the time period of the on delay
for the next cycle will be 5 seconds less than the time at
which the switch tripped. (Example: If the limit switch trips
at 30 seconds, the evaporator-fan on delay for the next cycle
will occur at 25 seconds.) To prevent short-cycling, a 5-second
reduction will only occur if a minimum of 10 minutes has
elapsed since the last call for heating.

The evaporator-fan off delay can also be modified. Once the
call for heating has ended, there is a 10-minute period dur-
ing which the modification can occur. If the limit switch trips
during this period, the evaporator-fan off delay will increase
by 15 seconds. A maximum of 9 trips can occur, extending
the evaporator-fan off delay to 180 seconds.

To restore the original default value, reset the power to the
unit.

ELEVATION

(Ft)

72,000 AND 115,000 BTUH

NOMINAL INPUT

150,000 BTUH

NOMINAL INPUT

Natural

Gas

Orifice

Size†

Liquid

Propane

Orifice

Size†

Natural

Gas

Orifice

Size†

Liquid

Propane

Orifice

Size†

0-2,000

33

43

30

38

2,000

36

44

31

39

3,000

36

45

31

40

4,000

37

45

32

41

5,000

38

46

32

42

6,000

40

47

34

43

7,000

41

48

35

43

8,000

42

49

36

44

9,000

43

50

37

45

10,000

44

50

39

46

11,000

45

51

41

47

12,000

46

52

42

48

13,000

47

52

43

49

14,000

48

53

44

50

ELEVATION

(Ft)

60,000 AND 90,000 BTUH

NOMINAL INPUT

120,000 BTUH

NOMINAL INPUT

Natural

Gas

Orifice

Size†

Liquid

Propane

Orifice

Size†

Natural

Gas

Orifice

Size†

Liquid

Propane

Orifice

Size†

0-2,000

38

45

32

42

2,000

40

47

33

43

3,000

41

48

35

43

4,000

42

49

36

44

5,000

43

49

37

45

6,000

43

50

38

45

7,000

44

50

39

46

8,000

45

51

41

47

9,000

46

52

42

48

10,000

47

52

43

49

11,000

48

53

44

50

12,000

49

53

44

51

13,000

50

54

46

52

14,000

51

54

47

52

Содержание DURAPAC PLUS 581B

Страница 1: ...ns shipped with curb See Fig 2 Install insulation cant strips roofing felt and counter flashing as shown Duct work must be attached to curb If gas is to be routed through the curb attach the accessory...

Страница 2: ...ed to initiate both stages of heat when the temperature is below 45 F Indoor comfort may be compromised when these lower air tempera tures are used with insufficient heating temperature rise III STEP...

Страница 3: ...arance 4 ft on each side 7 Direction of airflow 8 Connector packages CRBTMPWR001A01 and 002A01 are for thru the curb type gas Packages CRBTMPWR003A01 and 004A01 are for thru the bottom type gas connec...

Страница 4: ...equate combustion and ventilation air space must be pro vided for proper operation of this equipment Be sure that installation complies with all local codes and Section 5 3 Air for Combustion and Vent...

Страница 5: ...When connecting the gas line to the unit gas valve the installer MUST use a backup wrench to prevent damage to the valve NOTES 1 Place unit on curb as close as possible to the duct end 2 Dimension in...

Страница 6: ...anced Copper Tubes Aluminum Double Wavy Fins Acutrol Metering Device Standard Unit Rows Fins in 2 15 2 15 4 15 4 15 Total Face Area sq ft 5 5 5 5 5 5 5 5 Unit with Perfect Humidity Dehumidification Sy...

Страница 7: ...Stage 14 14 14 14 Second Stage 14 14 14 14 Gas Input Btuh First Stage Second Stage 3 phase units 072 50 000 72 000 50 000 72 000 50 000 72 000 50 000 72 000 115 82 000 115 000 82 000 115 000 82 000 1...

Страница 8: ...8 Fig 7 Base Unit Dimensions 581B036 072...

Страница 9: ...described in Steps 1 4 below 1 If mounted on a roof curb and electrical power is to be run through the basepan an accessory thru the bot tom connection kit is required This is available through the l...

Страница 10: ...igured for A C operation Fig 11 Low Voltage Connections With or Without Economizer Field Wiring Fig 12 Field Control Wiring Raceway LEGEND C Contactor COMP Compressors EQUIP Equipment GND Ground IFC I...

Страница 11: ...18 5 25 25 18 18 90 90 460 3 60 414 508 5 1 39 0 0 4 2 2 30 9 0 20 9 46 575 3 60 518 632 4 2 31 0 0 4 2 2 30 7 3 20 7 37 048 4 Tons 208 230 1 60 187 254 1 23 7 126 0 0 7 4 9 60 35 2 35 2 45 45 34 34 1...

Страница 12: ...TAGE V Ph Hz VOLTAGE RANGE COMPRESSOR each OFM each IFM COMBUSTION FAN MOTOR POWER SUPPLY MINIMUM UNIT DISCONNECT SIZE Min Max Qty RLA LRA FLA FLA RLA MCA MOCP FLA LRA 036 208 230 3 60 187 254 1 10 3...

Страница 13: ...cor ner post to the 24 v barrier located on the left side of the control box See Fig 12 The raceway provides the UL required clearance between high and low voltage wiring 3 A field supplied relay must...

Страница 14: ...Remove and save 6 screws 3 on each side from sides of the manual outdoor air damper 7 Align screw holes on hood with screw holes on side of manual outdoor air damper See Fig 18 and 19 Secure hood wit...

Страница 15: ...the economizer The EconoMi er IV controller is mounted on top of the EconoMi er IV in the position shown in Fig 21 To remove the component box from its shipping posi tion remove the screw holding the...

Страница 16: ...shown in Fig 28 Outdoor air leakage is shown in Fig 29 Return air pressure drop is shown in Fig 30 F EconoMi er IV Standard Sensors Outdoor Air Temperature OAT Sensor The outdoor air temperature senso...

Страница 17: ...he secondary of the transformer grounded 3 For field installed remote minimum position POT remove black wire jumper between P and P1 and set control minimum position POT to the minimum position Fig 27...

Страница 18: ...additional acces sory dry bulb sensor part number CRTEMPSN002A00 The accessory sensor must be mounted in the return airstream See Fig 34 Wiring is provided in the EconoMi er IV wiring harness See Fig...

Страница 19: ...int EXH SET potentiometer See Fig 32 The set point represents the damper position above which the exhaust fans will be turned on When there is a call for exhaust the EconoMi er IV controller provides...

Страница 20: ...4 75 24 80 27 80 27 85 29 90 32 95 35 100 38 APPROXIMATE DRY BULB TEMPERATURE F C A A B B C C D D R E L A T I V E H U M I D I T Y HIGH LIMIT CURVE TR1 24 Vac COM TR 24 Vac HOT 1 2 3 4 5 EF EF1 _ P1 T1...

Страница 21: ...xed Air Temperature Once base ventilation has been determined set the mini mum damper position potentiometer to the correct position The same equation can be used to determine the occupied or maximum...

Страница 22: ...e and tighten mounting nuts see Fig 39 3 Adjust bolt and nut on mounting plate to secure motor in fixed position Table 6A 581B Fan Rpm at Motor Pulley Setting With Standard Motor Approximate fan rpm s...

Страница 23: ...NUOUS BHP MAXIMUM OPERATING WATTS UNIT VOLTAGE MAXIMUM AMP DRAW 036 Single 1 20 1000 208 230 4 9 Three 1 20 1000 208 230 4 9 460 2 2 575 2 2 048 Single 1 20 1000 208 230 4 9 Three 1 20 1000 208 230 4...

Страница 24: ...V 0 045 0 065 0 08 0 12 0 145 0 175 0 22 0 255 Horizontal EconoMi er IV 0 1 0 125 0 15 0 18 0 225 0 275 FIOP Factory Installed Option UNIT 581B ARI RATING decibels OCTAVE BANDS 63 125 250 500 1000 200...

Страница 25: ...71 702 1249 0 77 765 1000 1041 0 59 587 1104 0 67 662 1163 0 74 737 1219 0 81 811 1272 0 89 883 1100 1066 0 68 674 1129 0 76 759 1188 0 85 843 1243 0 93 925 1296 1 01 1007 1200 1093 0 77 767 1155 0 8...

Страница 26: ...tts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts 1200 1093 0 77 767 1155 0 87 861 1213 0 96 955 1268 1 05 1047 1321 1 14 1137 1300 1119 0 87 866 1181 0 98 970 1239 1 08 1073 1294 1 18 1175 1346 1 28 1275...

Страница 27: ...1900 1438 1 57 1391 1504 1 73 1537 1567 1 90 1685 1626 2 06 1833 1682 2 23 1983 2000 1471 1 72 1523 1536 1 89 1677 1598 2 06 1831 1657 2 24 1986 2100 1504 1 87 1665 1569 2 06 1825 1630 2 24 1986 2200...

Страница 28: ...90 1686 1600 2 06 1833 1660 2 23 1977 1718 2 38 2118 2100 1502 1 89 1681 1568 2 07 1840 1631 2 25 1996 2200 1535 2 06 1834 1600 2 25 2002 2300 1569 2 25 1996 2400 2500 2600 2700 2800 2900 3000 Bhp Br...

Страница 29: ...1000 1042 0 70 700 1107 0 83 825 1168 0 96 956 1225 1 10 1091 1100 1065 0 77 765 1130 0 90 896 1190 1 04 1032 1247 1 18 1173 1200 1089 0 84 837 1153 0 98 974 1213 1 12 1115 1300 1113 0 92 915 1177 1...

Страница 30: ...1201 1 15 1149 1500 1163 1 10 1092 1600 1189 1 20 1191 1700 1800 1900 2000 Bhp Brake Horsepower Watts Input Watts to Motor AIRFLOW CFM EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 Rpm Bhp Watts...

Страница 31: ...CFM EXTERNAL STATIC PRESSURE in wg 0 2 0 4 0 6 0 8 1 0 Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp Watts 1500 800 0 39 350 904 0 49 438 999 0 60 535 1087 0 72 640 1169 0 85 753 16...

Страница 32: ...65 1 32 1173 1432 1 48 1313 1497 1 64 1459 1559 1 82 1612 1800 1321 1 28 1137 1390 1 43 1273 1455 1 59 1415 1518 1 76 1563 1579 1 93 1718 1900 1348 1 40 1243 1415 1 56 1381 1479 1 72 1526 1541 1 89 16...

Страница 33: ...1 02 903 1166 1 21 1070 1242 1 40 1245 1313 1 61 1427 2100 1032 0 95 844 1120 1 14 1010 1200 1 33 1184 1275 1 54 1365 1345 1 75 1553 2200 1073 1 07 954 1158 1 27 1127 1236 1 47 1307 1308 1 68 1495 137...

Страница 34: ...lastic caps identify these valves These valves have O rings inside which screw the cap onto a brass body to prevent leaks No field access to these valves is available at this time Ensure the plastic c...

Страница 35: ...induced draft motor will start 5 After a call for heating the main burners should light within 5 seconds If the burner does not light then there is a 22 second delay before another 5 second try If th...

Страница 36: ...roportionally As the CO2 level decreases because of the increase in fresh air the outdoor air damper will be proportionally closed Damper position will follow the higher demand condition from DCV mode...

Страница 37: ...extremely low sensible heat ratio capability Similar to the subcooling mode of operation hot gas reheat mode operates only when the outside air temperature is warmer than 40 F Below this temperature a...

Страница 38: ...same dimensions as original filters E Outdoor Air Inlet Screens Clean screen with steam or hot water and a mild detergent Do not use disposable filters in place of screen II LUBRICATION A Compressors...

Страница 39: ...t only the subcooling reheat dehumidification coil liquid line solenoid valve be energized The subcooling reheat dehumid ification coil liquid line solenoid valve MUST be energized to use the charging...

Страница 40: ...40 Fig 48 Cooling Charging Chart Standard 581B036 Fig 49 Cooling Charging Chart Standard 581B048 Fig 50 Cooling Charging Chart Standard 581B060 Fig 51 Cooling Charging Chart Standard 581B072...

Страница 41: ...rfect Humidity Dehumidification System NOTE When using the charging charts it is important that only the subcooling reheat dehu midification coil liquid line solenoid valve be energized The subcooling...

Страница 42: ...lems when the power supply is uninterrupted The LED can be observed through the viewport When a break in power occurs the IGC will be reset resulting in a loss of fault history and the evaporator fan...

Страница 43: ...HEAT UNITS 60 000 BTUH INPUT 581B036060N 581B048060N 581B060060N 72 000 BTUH INPUT 581B036071 581B036072 581B048071 581B048072 581B060071 581B060072 581B072072 MEDIUM AND HIGH HEAT UNITS 90 000 BTUH I...

Страница 44: ...Ignitor IDM Induced Draft Motor IFC Indoor Fan Contactor IFM Indoor Fan Motor IGC Integrated Gas Unit Controller LPS Low Pressure Switch LS Limit Switch MGV Main Gas Valve Splice Splice Marked Factory...

Страница 45: ...with range on unit nameplate information Ignition Lockout LED 5 Flashes Unit unsuccessfully attempted ignition for 15 minutes Check ignitor and flame sensor electrode spacing gaps etc Ensure that flam...

Страница 46: ...Check orifice to burner alignment Burners Will Not Turn Off Unit is locked into Heating mode for a one minute minimum Wait until mandatory one minute time period has elapsed or reset power to unit PR...

Страница 47: ...eplace Restriction in refrigerant system Locate restriction and remove Compressor Operates Continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size The...

Страница 48: ...ed Ventilation and Power Exhaust To check DCV and Power Exhaust 1 Make sure EconoMi er IV preparation procedure has been performed 2 Ensure terminals AQ and AQ1 are open The LED for both DCV and Exhau...

Страница 49: ...ng 24 vac Occupied no power Unoccupied Modulation is based on the supply air sensor signal Modulation is based on the DCV signal Modulation is based on the greater of DCV and supply air sensor signals...

Страница 50: ...ping 4 9 34 Gas pressure 1 7 Heat anticipator settings 7 9 Heat exchanger 7 High flow valves 34 High pressure switch 7 Horizontal units 1 2 Humidistat 13 Indoor air quality sensor 19 Integrated gas co...

Страница 51: ......

Страница 52: ...PER INSTALLATION INSTRUCTIONS CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS CHECK GAS PIPING FOR LEAKS CHECK THAT RETURN INDOOR AIR FILTERS ARE CLEAN AND IN PLACE VERIFY THAT UNIT INSTA...

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