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2

or death. WARNING signifies hazards which

could

result in per-

sonal injury or death. CAUTION is used to identify unsafe practic-

es which

may

result in minor personal injury or product and prop-

erty damage. NOTE is used to highlight suggestions which

will

result in enhanced installation, reliability, or operation.

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
Before installing or servicing system, always turn off main

power to system. There may be more than one disconnect

switch. Turn off accessory heater power switch if

applicable. TAG THE DISCONNECT SWITCH WITH A

SUITABLE WARNING LABEL.

!

WARNING

FIRE, EXPLOSION, ELECTRICAL SHOCK AND

CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in personal

injury, death or property damage.
A qualified installer or agency must use only

factory--authorized kits or accessories when modifying this

product.

WARNING

!

CUT HAZARD

Failure to follow this caution may result in personal injury.
When removing access panels (see Fig. 19) or performing

maintenance functions inside your unit, be aware of sharp

sheet metal parts and screws. Although special care is taken

to reduce sharp edges to a minimum, be extremely careful

when handling parts or reaching into the unit.

CAUTION

!

INTRODUCTION

The 677C----A unit (see Fig. 1) is a fully self--contained,

combination Category I gas heating/electric heating and cooling

unit designed for outdoor installation (See Fig. 2 and 3 for unit
dimensions). All unit sizes have return and discharge openings for

both horizontal and downflow configurations, and are factory
shipped with all downflow duct openings covered. Units may be

installed either on a rooftop, a cement slab, or directly on the

ground, if local codes permit (See Fig. 4 for roof curb dimensions).
Models with an N in the thirteenth position of the model number

are dedicated Low NOx units designed for California installations.
These models meet the California maximum oxides of nitrogen

(NOx) emissions requirements of 40 nanograms/joule or less as
shipped from the factory and must be installed in California Air

Quality Management Districts or any other regions in North

America where a Low NOx rule exists.

RECEIVING AND INSTALLATION

Step 1 — Check Equipment

IDENTIFY UNIT
The unit model number and serial number are stamped on the unit
information plate. Check this information against shipping papers.

INSPECT SHIPMENT
Inspect for shipping damage before removing packaging materials.

If unit appears to be damaged or is torn loose from its anchorage,
have it examined by transportation inspectors before removal.

Forward claim papers directly to transportation company.

Manufacturer is not responsible for any damage incurred in transit.
Check all items against shipping list. Immediately notify the

nearest equipment distribution office if any item is missing. To
prevent loss or damage, leave all parts in original packages until

installation.

Step 2 — Provide Unit Support

For hurricane tie downs, contact distributor for details and PE
(Professional Engineering) Certificate if required.
ROOF CURB
Install accessory roof curb in accordance with instructions shipped

with curb (See Fig. 4). Install insulation, cant strips, roofing, and

flashing. Ductwork must be attached to curb.

IMPORTANT

: The gasketing of the unit to the roof curb is

critical for a water tight seal. Install gasketing material supplied
with the roof curb. Improperly applied gasketing also can result in
air leaks and poor unit performance.
Curb should be level to within 1/4 in. (6 mm). This is necessary for
unit drain to function properly. Refer to accessory roof curb

installation instructions for additional information as required.
SLAB MOUNT
Place the unit on a solid, level concrete pad that is a minimum of 4
in. (102 mm) thick with 2 in. (51 mm) above grade. The slab

should be flush on the compressor end of the unit (to allow

condensate drain installation) and should extend 2 in. (51 mm) on
the three remaining sides of the unit. Do not secure the unit to the

slab

except

when required by local codes.

Step 3 — Field Fabricate Ductwork

Secure all ducts to roof curb and building structure on vertical

discharge units. Do not connect ductwork to unit. For horizontal

applications, unit is provided with flanges on the horizontal
openings. All ductwork should be secured to the flanges. Insulate

and weatherproof all external ductwork, joints, and roof openings
with counter flashing and mastic in accordance with applicable

codes.
Ducts passing through an unconditioned space must be insulated
and covered with a vapor barrier.
If a plenum return is used on a vertical unit, the return should be
ducted through the roof deck to comply with applicable fire codes.
Read unit rating plate for any required clearances around ductwork.
Cabinet return--air static shall not exceed --.25 IN. W.C.

Step 4 — Provide Clearances

The required minimum operating and service clearances are shown

in Fig. 2 and 3.

IMPORTANT

: Do not restrict outdoor airflow. An air restriction

at either the outdoor--air inlet or the fan discharge may be
detrimental to compressor life.
The condenser fan pulls air through the condenser coil and

discharges it through the top grille. Be sure that the fan discharge
does not recirculate to the condenser coil. Do not locate the unit in

either a corner or under an overhead obstruction. The minimum

clearance under a partial overhang (such as a normal house
overhang) is 48--in. (1219 mm) above the unit top. The maximum

horizontal extension of a partial overhang must not exceed 48--in.
(1219 mm).
Do not place the unit where water, ice, or snow from an overhang

or roof will damage or flood the unit. Do not install the unit on
carpeting or other combustible materials. The unit may be installed

on wood flooring or on Class A, B, or C roof covering materials.

677C

--

--

A

Содержание 677C--A

Страница 1: ...8 Main Burners 28 Outdoor Coil Indoor Coil Condensate Drain Pan 28 A09042 Fig 1 Unit 677C A Outdoor Fan 29 Electrical Controls and Wiring 29 Refrigerant Circuit 29 Gas Input 29 Indoor Airflow 29 Check Defrost Thermostat 29 PuronR Items 29 TROUBLESHOOTING 32 START UP CHECKLIST 32 SAFETY CONSIDERATIONS Improper installation adjustment alteration service maintenance or use can cause explosion fire el...

Страница 2: ...earest equipment distribution office if any item is missing To prevent loss or damage leave all parts in original packages until installation Step 2 Provide Unit Support For hurricane tie downs contact distributor for details and PE Professional Engineering Certificate if required ROOF CURB Install accessory roof curb in accordance with instructions shipped with curb See Fig 4 Install insulation c...

Страница 3: ...3 A09146 Fig 2 677C A24 30 Unit Dimensions 677C A ...

Страница 4: ...4 A09147 Fig 3 677C A36 60 Unit Dimensions 677C A ...

Страница 5: ...up for unit being installed 2 Seal strip must be applied as required to unit being installed 3 Roof curb is made of 16 gauge steel 4 Attach ductwork to curb flanges of duct rest on curb 5 Insulated panels 1 in 25 4 mm thick fiberglass 1 lb density IMPORTANT Do not install large base pan HYBRID HEAT units onto the small base pan common curb The center of gravity on a large base pan HYBRID HEAT unit...

Страница 6: ... for operators of the lifting equipment should include but not be limited to the following 1 Application of the lifter to the load and adjustment of the lifts to adapt to various sizes or kinds of loads 2 Instruction in any special operation or precaution 3 Condition of the load as it relates to operation of the lifting kit such as balance temperature etc Follow all applicable safety codes Wear sa...

Страница 7: ...and other applicable local codes 2 Remove flue hood from shipping location inside the return section of the blower compartment see Fig 8 Remove the return duct cover to locate the flue hood Place flue hood assembly over flue panel Orient screw holes in flue hood with holes in the flue panel 3 Secure flue hood to flue panel by inserting a single screw on the top flange and the bottom flange of the ...

Страница 8: ... the ductwork connects to the roof curb See Fig 2 and 3 for connection sizes and locations Configuring Units for Downflow Vertical Discharge ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Before installing or servicing system always turn off main power to system There may be more than one disconnect switch Tag the disconnect switch with a suitable w...

Страница 9: ...11x10 279x254 3 4 FURNACE SECTION Burner Orifice Natural Gas Qty Drill Size Propane GasQty Drill Size 2 44 2 55 2 38 2 53 2 44 2 55 2 44 2 53 2 38 2 53 3 38 3 53 2 38 2 53 3 38 3 53 HIGH PRESSURE SWITCH psig Cut out Reset Auto 650 15 420 25 LOSS OF CHARGE LOW PRESSURE SWITCH Liquid Line psig Cut out Reset auto 20 5 45 10 RETURN AIR FILTERS Throwaway in mm 20x20x1 508x508x25 20x24x1 508x610x25 24x3...

Страница 10: ...andard filters must not exceed 0 08 IN W C If using accessory filter rack refer to filter rack installation instructions for correct filter size and quantity Table 2 Maximum Gas Flow Capacity NOMINAL IRON PIPE SIZE IN INTERNAL DIAMETER IN LENGTH OF PIPE FT m 10 3 0 20 6 1 30 9 1 40 12 2 50 15 2 60 18 3 70 21 3 80 24 4 90 27 4 100 30 5 125 31 1 150 45 7 175 53 3 200 61 0 1 2 622 175 120 97 82 73 66...

Страница 11: ...tage Connections When routing power leads into unit use only copper wire between disconnect and unit The high voltage leads should be in a conduit until they enter the duct panel conduit termination at the duct panel must be watertight The unit must have a separate electrical service with a field supplied waterproof disconnect switch mounted at or within sight from the unit Refer to the unit ratin...

Страница 12: ...ost economical operation the heat pump should operate above this temperature assuming it has sufficient capacity and the furnace should operate below this temperature 3 Comfort Balance Temperature When the heat pump is operating below this point the indoor supply air feels uncomfortable i e too cool This is purely subjective and will depend on the homeowner s idea of comfort Below this temperature...

Страница 13: ...re above balance point setpoint of thermostat 1 On a call for heating terminals Y and G of the Hybrid thermostat are energized The Y signal is sent to the Defrost Board DB terminal Y The DB has a built in five minute anti short cycle timer which will not allow the compressor to restart before the time delay has expired 2 T2 energizes the compressor contactor via the High Pressure Switch HPS and Lo...

Страница 14: ...efer to the unit rating plate For installations above 2 000 ft 610 m multiply the input by on the rating plate by the derate multiplier in Table 4 for correct input rate Table 4 Altitude Derate Multiplier for U S A ALTITUDE FT M PERCENT OF DERATE DERATE MULTIPLIER FACTOR 0 2000 0 610 0 1 00 2001 3000 610 914 8 12 0 90 3001 4000 315 1219 12 16 0 86 4001 5000 1220 1524 16 20 0 82 5001 6000 1524 1829...

Страница 15: ...e this range WARNING 3 Replace regulator cover screw on gas valve See Fig 13 4 Turn off gas supply to unit Remove manometer from pressure tap and replace pipe plug on gas valve See Fig 11 Turn on gas to unit and check for leaks Measure Manifold Pressure Propane Units Refer to propane kit installation instructions for properly checking gas input NOTE For installations below 2 000 ft 610 m refer to ...

Страница 16: ...tion and discharge pressures will be near zero Checking and Adjusting Refrigerant Charge The refrigerant system is fully charged with PuronR R 410A refrigerant and is tested and factory sealed Allow system to operate a minimum of 15 minutes before checking or adjusting charge NOTE Adjustment of the refrigerant charge is not required unless the unit is suspected of not having the proper PuronR R 41...

Страница 17: ...d IFB Fig 14 and place vinyl cap over the connector on the wire 3 Connect the desired speed tap wire to the LOW terminal on the interface fan board IFB Two Cooling Fan Speeds Set up Dehumidification feature used IMPORTANT Dehumidification control must open control circuit on humidity rise above set point Use of the dehumidification cooling fan speed requires use of either a 24 VAC dehumidistat or ...

Страница 18: ...0 16 24X30X1 610X762x25 0 04 0 05 0 06 0 07 0 07 0 08 0 09 0 1 24X36X1 610X914X25 0 06 0 07 0 07 0 08 0 09 0 09 0 10 0 11 0 12 0 13 0 14 0 14 Table 8 677C A Wet Coil Pressure Drop Unit Size Standard CFM S C F M 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 24 0 06 0 07 0 08 0 09 0 1 30 0 12 0 15 0 19 0 23 0 27 36 0 07 0 11 0 18 0 26 0 35 42 0 04 0 07 0 1 0 15 0 21 48 0...

Страница 19: ...Med Low2 Pink CFM 898 820 738 662 536 Heating Rise oF 49 54 NA NA NA NA NA NA NA Heating Rise oC 27 30 NA NA NA NA NA NA NA Medium Red CFM 973 887 823 733 665 538 451 Heating Rise oF 46 50 54 NA NA NA NA NA NA Heating Rise oC 25 28 30 NA NA NA NA NA NA Med High Orange CFM 1140 1064 996 915 840 758 687 564 480 Heating Rise oF 39 42 45 49 53 NA NA NA NA Heating Rise oC 22 23 25 27 29 NA NA NA NA Hig...

Страница 20: ...27 974 921 Heating Rise oF 33 35 36 37 39 41 43 46 48 Heating Rise oC 18 19 20 21 22 23 24 25 27 Medium Red CFM 1505 1452 1413 1358 1323 1282 1234 1169 1130 Heating Rise oF 30 31 31 33 34 35 36 38 39 Heating Rise oC 16 17 17 18 19 19 20 21 22 Med High2 Orange CFM 1545 1492 1449 1411 1362 1313 1278 1231 1188 Heating Rise oF 29 30 31 31 33 34 35 36 37 Heating Rise oC 16 17 17 17 18 19 19 20 21 High ...

Страница 21: ...CFM 1345 1282 1235 1194 1140 1095 1027 974 921 Heating Rise oF 51 53 55 57 60 62 NA NA NA Heating Rise oC 28 29 31 32 33 35 NA NA NA Medium1 Red CFM 1505 1452 1413 1358 1323 1282 1234 1169 1130 Heating Rise oF 45 47 48 50 51 53 55 58 60 Heating Rise oC 25 26 27 28 29 29 31 32 33 Med High2 Orange CFM 1545 1492 1449 1411 1362 1313 1278 1231 1188 Heating Rise oF 44 46 47 48 50 52 53 55 57 Heating Ris...

Страница 22: ...Pink CFM 1678 1635 1602 1558 1513 1474 1438 1404 1349 Heating Rise oF 57 59 60 62 64 65 NA NA NA Heating Rise oC 32 33 33 34 35 36 NA NA NA Medium Red CFM 1962 1915 1880 1843 1794 1753 1711 1675 1628 Heating Rise oF 49 50 51 52 54 55 56 57 59 Heating Rise oC 27 28 28 29 30 31 31 32 33 Med High1 Orange CFM 2131 2088 2065 2013 1982 1941 1888 1860 1785 Heating Rise oF 45 46 47 48 49 50 51 52 54 Heati...

Страница 23: ...9 36oC Low Blue CFM 1448 1321 1282 1235 1192 1145 1101 1057 1011 Heating Rise oF NA NA NA NA NA NA NA NA NA Heating Rise oC NA NA NA NA NA NA NA NA NA Med Low Pink CFM 1722 1675 1614 1543 1499 1442 1408 1356 1308 Heating Rise oF 56 57 60 62 64 NA NA NA NA Heating Rise oC 31 32 33 35 36 NA NA NA NA Medium2 Red CFM 1887 1847 1783 1726 1677 1625 1578 1527 1432 Heating Rise oF 51 52 54 56 57 59 61 63 ...

Страница 24: ...24 A09068 Fig 15 208 230 1 60 Wiring Diagram Unit 677C A 677C A ...

Страница 25: ...25 A09209 Fig 16 208 230 3 60 Wiring Diagram Unit 677C A 677C A ...

Страница 26: ...26 50VT500173 REV 4 0 A09099 Fig 17 Cooling Charging Table Subcooling 677C A ...

Страница 27: ...Check and inspect heating section before each heating season Clean and adjust when necessary 6 Check flue hood and remove any obstructions if necessary Air Filter IMPORTANT Never operate the unit without a suitable air filter in the return air duct system Always replace the filter with the same dimensional size and type as originally installed See Table 1 for recommended filter sizes Inspect air f...

Страница 28: ...curs unit may be reset by either momentarily interrupting power supply to unit or by turning selector switch to OFF position at the thermostat Main Burners At the beginning of each heating season inspect for deterioration or blockage due to corrosion or other causes Observe the main burner flames and adjust if necessary Removal of Gas Train To remove the gas train for servicing 1 Shut off main gas...

Страница 29: ...oticed disassemble the connection clean all the parts re strip the wire end and reassemble the connection properly and securely After inspecting the electrical controls and wiring replace the access panels see Fig 19 Start the unit and observe at least one complete heating cycle and one complete cooling cycle to ensure proper operation If discrepancies are observed in any operating cycle or if a s...

Страница 30: ...es Pressure switches are protective devices wired into control circuit low voltage They shut off compressor if abnormally high or low pressures are present in the refrigeration circuit These pressure switches are specifically designed to operate with Puron R 410A systems R 22 pressure switches must not be used as replacements for the Puron R 410A system OF2 OF1 ON QUIET SHIFT 120 30 60 60 30 90 IN...

Страница 31: ... be shut off if possible for most troubleshooting techniques Refrigerants present additional safety hazards EXPLOSION HAZARD Failure to follow this warning could result in personal injury or death and or property damage Wear safety glasses and gloves when handling refrigerants Keep torches and other ignition sources away from refrigerants and oils WARNING The scroll compressor pumps refrigerant th...

Страница 32: ...WARNING Refrigerant System This information covers the refrigerant system of the 677C A including the compressor oil needed servicing systems on roofs containing synthetic materials the filter drier and refrigerant charging Compressor Oil If additional oil is needed use Uniqema RL32 3MAF If this oil is not available use Copeland Ultra 32CC or Mobil Artic EAL22CC This oil is extremely hygroscopic m...

Страница 33: ...CKLIST Use Start Up checklist to ensure proper start up procedures are followed PURONR R 410A QUICK REFERENCE GUIDE S Puron refrigerant operates at 50 70 percent higher pressures than R 22 Be sure that servicing equipment and replacement components are designed to operate with Puron S Puron refrigerant cylinders are rose colored S Recovery cylinder service pressure rating must be 400 psig DOT 4BA4...

Страница 34: ...e restriction and remove Compressor operates continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size Thermostat set too low Reset thermostat Low refrigerant charge Locate leak repair and recharge Mechanical damage in compressor Replace compressor Air in system Recover refrigerant evacuate system and recharge Frosted coil with incorrect defrost oper...

Страница 35: ...f the indoor evaporator fan motor Ensure that the supply air temperature rise is in accordance with the range on the unit nameplate Clean or replace filters Flame sense fault LED 3 flashes The IGC sensed flame that should not be present Reset unit If problem persists replace control board 4 consecutive limit switch faults LED 4 flashes Inadequate airflow to unit Check the operation of the indoor e...

Страница 36: ...ESSOR AMPS INDOOR EVAPORATOR FAN AMPS TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE DB RETURN AIR TEMPERATURE DB WB COOLING SUPPLY AIR DB WB HEAT PUMP SUPPLY AIR__________________ GAS HEAT SUPPLY AIR PRESSURES GAS INLET PRESSURE IN W C GAS MANIFOLD PRESSURE IN W C REFRIGERANT SUCTION PSIG SUCTION LINE TEMP REFRIGERANT DISCHARGE PSIG LIQUID TEMP VERIFY REFRIGERANT CHARGE USING CHARGING CHARTS GAS ...

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