background image

1. Inspect air filter(s) each month. Clean or replace when

necessary.

2. Inspect indoor coil, drain pan, and condensate drain at least

each cooling season for cleanliness. Clean when necessary.

3. Inspect blower motor and wheel for cleanliness and check

lubrication each heating and cooling season. Clean when
necessary.

4. Check electrical connections for tightness and controls for

proper operation each heating and cooling season. Service
when necessary.

5. Ensure electric wires are not in contact with refrigerant

tubing or sharp metal edges.

A.

AIR FILTER

CAUTION:

Never operate the unit without a suitable air

filter in the return-air duct system. Always replace the
filter with the same size as originally installed. See Table
1 for recommended filter sizes.

Inspect air filter(s) at least once each month and replace
(throwaway-type) or clean (cleanable-type) at least twice during
each heating and cooling season or whenever the filter(s) becomes
clogged with dust and lint.

B.

UNIT TOP REMOVAL

NOTE:

When performing maintenance or service procedures that

require removal of the unit top, be sure to perform all of the routine
maintenance procedures that require top removal, including coil
inspection and cleaning, and condensate drain pan inspection and
cleaning.

Only qualified service personnel should perform maintenance and
service procedures that require unit top removal. Refer to the
following top removal procedures:

1. Remove 7 screws on unit top cover surface. (Save all

screws.)

2. Remove 4 screws on unit top cover flange. (Save all

screws.)

3. Lift top from unit carefully. Set top on edge and make sure

that top is supported by unit side that is opposite duct (or
plenum) side.

4. Carefully replace and secure unit top to unit, using screws

removed in Steps 1 and 2, when maintenance and/or service
procedures are completed.

C.

INDOOR BLOWER AND MOTOR

NOTE:

Motors without oilers are prelubricated. Do not attempt to

lubricate these motors.

For longer life, operating economy, and continuing efficiency,
clean accumulated dirt and grease from the blower wheel and
motor annually.

Lubricate the motor every 5 years if the motor is used intermit-
tently (thermostat FAN switch in AUTO. position), or every 2
years if the motor is used continuously (thermostat FAN switch in
ON position).

TABLE 8—DRY COIL AIR DELIVERY (DEDUCT 10 PERCENT FOR 208V)*

HORIZONTAL AND DOWNFLOW DISCHARGE

UNIT 657A024-042

230 AND 460 VOLT

Unit

Motor

Speed

External Static Pressure (in. wg)

0.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

024 & 030

Low

Watts

280

275

265

255

250

245

240

Cfm

820

810

755

700

660

600

560

Med

Watts

365

360

350

345

340

330

320

310

300

Cfm

1025

1010

975

940

900

850

800

720

630

High

Watts

490

480

470

460

445

430

410

390

380

Cfm

1300

1255

1200

1150

1080

1005

915

790

620

036

Low

Watts

520

495

474

458

445

425

Cfm

1375

1335

1290

1240

1200

1140

Med

Watts

575

560

535

510

480

460

440

425

Cfm

1520

1490

1450

1400

1380

1300

1200

1080

High

Watts

650

614

575

540

510

480

Cfm

1560

1500

1380

1280

1170

1060

042

Low

Watts

490

480

470

460

450

430

410

390

Cfm

1400

1380

1340

1300

1250

1200

1140

1070

Med

Watts

590

580

560

545

525

505

480

450

420

Cfm

1600

1560

1540

1470

1430

1360

1300

1220

1120

High

Watts

700

670

640

600

560

500

Cfm

1780

1670

1600

1480

1340

1100

* Air delivery values are based on operating voltage of 230-v dry coil, without filter or electric heater. Deduct wet coil, filter and electric heater pressure drops to obtain static
pressure available for ducting.

NOTES:
1. Do not operate the unit at a cooling airflow that is less than 350 cfm for each 12,000 Btuh of rated cooling capacity. Indoor coil frosting may occur at airflows below this

point.

2. Dashes indicate portions of table that are beyond the blower motor capacity or are not recommended.

TABLE 9—048 & 060 ECM AIRFLOW (CFM)

UNIT 657A

FAN ONLY

(CFM)

COOLING

(CFM)

048

1400

1600

060

1750

2000

—24—

Содержание 657A

Страница 1: ...Also make sure the User s Manual and Replacement Guide are left with the unit after installation SAFETY CONSIDERATIONS Installation and servicing of air conditioning equipment can be hazardous due to...

Страница 2: ...s 2 5 for unit dimensions All units are shipped in a horizontal discharge configuration for installation on a ground level slab All units can be converted to down flow discharge configurations for roo...

Страница 3: ...h the roof curb Improperly applied gasketing also can result in air leaks and poor unit performance Curb should be level to within 1 4 in See Fig 8 This is necessary for unit drain to function properl...

Страница 4: ...maximum horizontal extension of a partial overhang must not exceed 48 in IMPORTANT Do not restrict outdoor airflow An air restriction at either the outdoor air inlet or the fan discharge may be detri...

Страница 5: ...unit has duct flanges on the supply and return air openings on the side of the unit See Fig 2 5 for connection sizes and locations When designing and installing ductwork consider the following CAUTIO...

Страница 6: ...2 Heater limit switches may trip at air quantities below those recommended NOTE A 90 degree elbow must be provided in the supply ductwork to comply with UL Underwriters Laboratories codes for use with...

Страница 7: ...recommended to be used for rigging Install brackets as follows Fig 7 657A Rigging Instructions UNIT SIZE CHART A CHART B Max Weight A B Max Weight C D LB KG IN MM IN MM LB KG IN MM IN MM 024 296 134...

Страница 8: ...tional information Lifting holes are provided in base rails as shown in Fig 7 See Detail A or B B Refer to rigging instructions on unit A INSTALLATION 1 Position the lifting bracket assembly around th...

Страница 9: ...ast 1 in lower than the unit drain pan condensate connection to prevent the pan from overflowing Prime the trap with water Connect a drain tube using a minimum of 3 4 in PVC 3 4 in CPVC or 3 4 in copp...

Страница 10: ...uct Cover C95015 Fig 14 Indoor Blower Access Panel C950016 INDOOR BLOWER ACCESS PANEL REMOVE SCREWS Fig 15 Converting Blower Assembly to Vertical Airflow C950010 PLUG ASSEMBLIES RACEWAY FILLER BRACKET...

Страница 11: ...oles in duct flanges as templates drill the remaining holes with the no 26 147 in drill 5 Fully secure the duct flanges using the remaining screws provided NOTE The finished kit installation accommoda...

Страница 12: ...perimeter of the vertical discharge opening cover See Fig 13 9 Using a straight edge and sharp knife cut the insulation around the perimeter of the cover Remove the screws TABLE 1 PHYSICAL DATA UNIT...

Страница 13: ...nit base Secure using screw removed in Step 7 Reconnect indoor fan motor leads and insert wire tie back into unit control box 13 Cover the horizontal duct openings Duct covers can be ordered as an acc...

Страница 14: ...ground to minimize the pos sibility of personal injury if an electrical fault should occur This ground may consist of an electrical wire connected to the unit ground lug in the control compart ment o...

Страница 15: ...the red lead to the contactor terminal from which the orange lead was disconnected 5 Using the wire nut removed from the red lead insulate the loose terminal on the orange lead 6 Wrap the wire nut wit...

Страница 16: ...60 70 70 80 100 100 22 5 26 0 33 7 39 1 45 1 50 1 67 9 78 1 25 30 35 40 50 60 70 80 22 8 30 30 036 208 230 1 187 253 16 0 88 0 1 2 2 6 3 75 5 00 5 60 7 50 7 50 10 0 11 30 15 0 18 1 20 8 27 1 31 3 36 1...

Страница 17: ...no additional leaks are not found 5 Charge unit with R 22 refrigerant using a volumetric charging cylinder or accurate scale Refer to unit rating plate for required charge Be sure to add extra refrige...

Страница 18: ...room tem perature Observe that compressor outdoor fan and indoor blower motors start Observe that compressor and outdoor fan shut down when control setting is satisfied and that indoor blower shuts do...

Страница 19: ...Fig 26 Wiring Diagram 024 to 042 208 230 60 1 C95037 19...

Страница 20: ...Fig 27 Wiring Diagram 048 to 060 208 230 60 1 with ECM Indoor C95038 20...

Страница 21: ...from obstructions and adjusted properly WARNING Disconnect electrical power to the unit and install lockout tag before changing blower speed Elec trical shock can cause serious injury or death Airflo...

Страница 22: ...simultaneously through the Y and G terminals of the thermostat respectively On units with a compressor time delay relay there is a built in 5 minute 45 seconds delay between compressor starts Energiz...

Страница 23: ...AT RANGE VIO setting or the AC HP SIZE BLU setting whichever is greater This may be a noticeable change in airflow When thermostat is satisfied contacts open deenergizing contactor and relay motors an...

Страница 24: ...C INDOOR BLOWER AND MOTOR NOTE Motors without oilers are prelubricated Do not attempt to lubricate these motors For longer life operating economy and continuing efficiency clean accumulated dirt and g...

Страница 25: ...1200 1400 1600 1800 2000 2200 5 20 0 030 0 033 0 037 0 042 0 047 0 052 0 060 0 067 0 075 TABLE 12 FILTER PRESSURE DROP IN WG UNIT SIZE FILTER SIZE IN 500 600 700 800 900 1000 1100 1200 1300 1400 1500...

Страница 26: ...5 6 24 1 25 0 33 3 34 8 33 8 32 6 31 8 31 0 30 2 80 16 4 17 6 21 4 16 8 23 2 31 8 32 2 31 3 30 4 29 5 28 6 85 9 4 8 6 14 7 21 6 29 4 29 8 28 9 27 8 27 0 90 11 6 18 9 26 4 27 3 26 4 25 5 95 3 7 10 8 18...

Страница 27: ...21 6 23 0 24 4 24 5 24 6 80 8 9 8 9 8 9 12 4 16 0 19 4 21 0 22 4 23 8 24 0 24 0 85 8 2 8 2 8 2 11 8 15 3 18 7 20 2 21 8 23 3 23 4 23 4 90 7 7 7 7 7 7 10 8 13 7 16 7 18 7 20 7 22 7 22 7 22 9 95 7 2 7...

Страница 28: ...NOTE Refer to the heating and or cooling sequence of operation in this publication as an aid in determining proper control operation TABLE 13H SUPERHEAT CHARGING TABLE UNIT 060 TEMP F AIR ENT COND EV...

Страница 29: ...evices that are of the fixed orifice type located in the header to the indoor and outdoor coils J LIQUID LINE STRAINER The liquid line strainer to protect metering device is made of wire mesh and loca...

Страница 30: ...ay valve and is directed to the cooling liquid line check valve It is then condensed and directed through subcooling circuits and out to the strainer and the check valve in the heating liquid line 2 T...

Страница 31: ...Dirty air filter Replace filter Dirty indoor or outdoor coil Clean coil Refrigerant overcharged Recover excess refrigerant Air in system Recover refrigerant evacuate system and recharge Heat Indoor a...

Страница 32: ...ghtness III START UP Supply Voltage C S __________ S R __________ R C __________ Compressor Amps C __________ S __________ R __________ Indoor Evaporator Fan Amps __________ TEMPERATURE Outdoor Conden...

Отзывы: