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PRE-START-UP

Crankcase heaters are energized as long as there is power to
the unit. Energize heaters 24 hours prior to unit start-up.
Complete Start-Up Checklist on page CL-1 prior to start-up.

WARNING:

Failure to observe the following warn-

ings could result in serious personal injury:

1. Follow recognized safety practices and wear pro-

tective goggles when checking or servicing refrig-
erant system.

2. Do not operate compressor or provide any electric

power to unit unless compressor terminal cover is
in place and secured.

3. Do not remove compressor terminal cover until all

electrical sources have been disconnected.

4. Remove and recover refrigerant from system be-

fore touching or disturbing anything inside termi-
nal box if refrigerant leak is suspected around
compressor terminals.

5. Never attempt to repair soldered connection while

refrigerant system is under pressure.

6. Do not use torch to remove any component. Sys-

tem contains oil and refrigerant under pressure.
To remove a component, wear protective goggles
and proceed as follows:

a. Shut off electrical power to unit.

b. Remove and recover refrigerant from system.

c. Cut component-connecting tubing with tubing

cutter and remove component from unit.

d. Carefully unsweat remaining tubing stubs when

necessary. Oil can ignite when exposed to torch
flame.

Proceed as follows to inspect and prepare the unit for initial
start-up:

1. Remove all access panels.

2. Read and follow instructions on all WARNING, CAU-

TION, and INFORMATION labels attached to, or shipped
with, unit.

3. Make the following inspections:

a. Inspect for shipping and handling damages such as

broken lines, loose parts, disconnected wires, etc.

b. Inspect for oil at all refrigerant tubing connections

and on unit base. Detecting oil generally indicates a
refrigerant leak. Leak-test all refrigerant tubing con-
nections using electronic leak detector, halide torch,
or liquid-soap solution. If refrigerant leak is de-
tected, see Refrigerant Leaks section on page 15.

c. Inspect all field- and factory-wiring connections. Be

sure that connections are completed and tight.

d. Inspect coil fins. If damaged during shipping and han-

dling, carefully straighten fins with a fin comb.

4. Verify the following conditions:

a. Make sure that outdoor-fan blades are correctly

positioned in fan orifices. Blades should clear fan mo-
tor and fan orifice ring.

b. Make sure that air filters are in place.

c. Make sure that the condensate trap is filled with

water to ensure proper drainage.

d. Make sure that all tools and miscellaneous loose parts

have been removed.

5. Loosen the compressor holddown bolts until sideways

movement of the washer under each holddown bolt can
be obtained. Do not loosen completely as bolts are self-
locking and will maintain adjustment.

6. Each unit has 3 Schrader-type gage ports per refrigera-

tion circuit: one on the suction line, one on the liquid
line, and one on the compressor discharge line. Be sure
that caps on the ports are tight.

Unit is now ready for initial start-up.

START-UP

I. HEATING SECTION START-UP AND ADJUSTMENTS

CAUTION:

Complete the required procedures given

in the Pre-Start-Up section on this page and the Start-Up
Checklist on page CL-1 before starting unit.

Do not jumper any safety devices when operating the unit.

A. Checking Heating Control Operation

Start and check the unit for proper heating control operation
as follows:

1. Turn on unit electrical supply.

2. Set system switch selector at HEAT position and fan switch

at AUTO. or ON position. Set heating temperature above
room temperature.

3. The indoor fan and first-stage heat will start immedi-

ately. If unit is equipped with accessory electric heat,
second-stage heat will energize upon a call from W2. Check
for heating effect at supply diffusers.

4. The indoor fan and heater will cycle off with no delay

after thermostat temperature is satisfied.

To shut off unit, set system selector switch at OFF position
or set heating selector lever below room temperature.

B. Heating Sequence of Operation

Units Without Economizer
With unit main power on, set thermostat at HEAT position
and desired room temperature. Set fan switch at AUTO. (on
demand) or ON (continuous) position.

O

R

Y

T1

C

C

T2

CTD

LOGIC

90

50

30

DFT

TEST

OF1

DEFROST BOARD

DR

OF2

O

W2

R

Y

C

DEFROST
CYCLE TIME
ADJUSTMENT
WIRE

Fig. 22 — Defrost Board Timer Wiring

—13—

Содержание 542J Series

Страница 1: ...e WARNING Before performing service or mainte nance operations on unit turn off main power switch to unit Electrical shock could cause personal injury 1 The power supply volts hertz and phase must cor...

Страница 2: ...9 1219 for proper outdoor coil airflow Front 48 09 1219 for control box access Right side 48 09 1219 for proper operation of damper and power ex haust if so equipped Top 68 09 1829 to assure proper ou...

Страница 3: ...ont 48 09 1219 for control box access Right side 48 09 1219 for proper operation of damper and power ex haust if so equipped Top 68 09 1829 to assure proper outdoor fan operation Local codes or jurisd...

Страница 4: ...n Duct work must be attached to curb Electric and control power can be routed through the curb or control box end panel see Fig 2 and 3 IMPORTANT The gasketing of the unit to the roof curb is critical...

Страница 5: ...68 29 1880 08 61 49 159 18 25 89 371 LEGEND COMP SECT Compressor Section NOTES 1 Roof curb accessory is shipped unassembled 2 Insulated panels 1 2 in thick neoprene coated 2 lb density 3 Dimensions i...

Страница 6: ...ging instructions on unit IMPORTANT Be sure to remove skids from under unit be fore setting unit in place A properly positioned unit will have the following clearances between unit and roof curb 1 4 i...

Страница 7: ...Ball Maximum Allowable Rpm 1550 1550 Motor Pulley Pitch Diameter Min Max in 3 1 4 1 3 7 4 7 Nomimal Motor Shaft Diameter in 13 16 17 16 Fan Pulley Pitch Diameter in 6 0 11 4 Belt Quantity Type Length...

Страница 8: ...com partment or conduit approved for electrical ground when installed in accordance with the NEC ANSI American National Standards Institute NFPA 70 in Canada Canadian Electrical Code CSA Canadian Stan...

Страница 9: ...efore making any wiring changes Electrical shock can cause personal injury or death For operation on 208 v 1 Remove the cap from the splice containing the orange 230 v transformer primary lead and 2 b...

Страница 10: ...Overcurrent Protection NEC National Electrical Code RLA Rated Load Amps Heater capacity kW is based on heater voltage of 208 v 240 v and 480 v If power distribution voltage to unit varies from rated h...

Страница 11: ...d 2 Set system selector switch at OFF position 3 Turn damper adjustment knob located on economizer mo tor control module clockwise slowly until dampers as sume desired position Do not manually operate...

Страница 12: ...ide panels located on the sides of the outdoor air inlet opening 5 Match notches in hood top panel to unit top panel screws Insert hood flange between top panel flange and unit Tighten screws 6 Hold h...

Страница 13: ...are completed and tight d Inspect coil fins If damaged during shipping and han dling carefully straighten fins with a fin comb 4 Verify the following conditions a Make sure that outdoor fan blades are...

Страница 14: ...atically changes from heating operation to cooling operation when the temperature of the conditioned space rises to the cooling lever setting When the temperature of the con ditioned space falls to th...

Страница 15: ...and of the thermostat to satisfy the occu pied space demands Units With Economizer Upon a call for cooling when outdoor ambient temperature is above the temperature control setting the indoor and out...

Страница 16: ...1247 2036 2 32 1317 2268 2 58 1384 2503 2 85 1448 2742 3 12 1510 2983 3 40 4750 1269 2232 2 54 1337 2468 2 81 1403 2707 3 08 1465 2948 3 36 1526 3194 3 64 5000 1291 2441 2 78 1358 2680 3 05 1422 2923...

Страница 17: ...660 4 1 1271 4052 4 5 1336 4461 5 0 1399 4887 5 5 6400 1151 3549 4 0 1218 3928 4 4 1283 4325 4 8 1347 4739 5 3 1409 5169 5 8 6900 1167 3821 4 3 1232 4207 4 7 1295 4608 5 2 1357 5026 5 6 1417 5460 6 1...

Страница 18: ...at this cfm is above unit maximum cfm limit NOTES 1 Heaters are rated at 208 240 v and 480 v 2 The factory assembled horizontal adapter substantially improves fan performance See Fig 23 3 The static p...

Страница 19: ...r or two position damper control The damper motor will be energized at terminal TR and the damper will drive open to minimum vent position The damper motor will stop and the damper will remain in the...

Страница 20: ...at least twice during each heating and cooling season and when ever the filters become clogged with dust and lint Replace filters with the same dimensional size and type as originally provided when ne...

Страница 21: ...see Fig 25 4 Screw movable flange toward fixed flange to increase speed and away from fixed flange to decrease speed Increas ing fan speed increases load on motor Do not exceed maxi mum speed specifie...

Страница 22: ...damper will go to the vent position 3 Adjust the vent position with the minimum position adjustment on the economizer motor control module See Fig 17 4 Set the system selector switch to COOL position...

Страница 23: ...age and temperature sensing device are required Connect temperature sensing device to service port on suction line and insulate it so that outdoor ambient temperature does not af fect reading Indoor a...

Страница 24: ...ts frost build up and turns off the compressor allowing the coil to clear Once the frost has melted the compressor can be reenergized X RELIEF DEVICES All units have relief devices to protect against...

Страница 25: ...k valve 4 The refrigerant then flows through the 4 way valve accumulator and back to the compressor NOTES 1 Hot gas from compressor flows through the 4 way valve and is directed to the indoor coil hea...

Страница 26: ...nt short cycling on com pressor overload and safety devices Before replacing CLO check these devices 9 Remove jumper between terminals RC an RH 1 AHA Adjustable Heat Anticipator BRK W AT Breaks With A...

Страница 27: ...Fig 33 Typical Label Diagram Schematic 542J180 208 230 V 60 Hz Unit Shown ELECTRIC HEAT AHA SETTING 208 240 V Amps 208 240 V kW 1st 2nd A 72 82 25 7 34 2 1 00 0 52 B 117 135 42 3 56 1 1 00 0 78 27...

Страница 28: ...Fig 33 Typical Label Diagram Schematic 542J180 208 230 V 60 Hz Unit Shown cont 28...

Страница 29: ...TROUBLESHOOTING CHART HEATING CYCLE ODT Outdoor Temperature 29...

Страница 30: ...TROUBLESHOOTING CHART COOLING CYCLE Copyright 1997 Carrier Corporation CATALOG NO BDP 3354 237...

Страница 31: ......

Страница 32: ...G ORIFICE AND VERIFY SET SCREW IS TIGHT M VERIFY THAT FAN SHEAVES ARE ALIGNED AND BELTS ARE PROPERLY TENSIONED START UP ELECTRICAL SUPPLY VOLTAGE L1 L2 L2 L3 L3 L1 COMPRESSOR AMPS COMPRESSOR NO 1 L1 L...

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