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OPERATING SEQUENCE

BASE UNIT OPERATING SEQUENCE

Cooling, Units Without Economizer — With unit main power
on, set thermostat at COOL position and desired room tempera-
ture. Set fan switch at AUTO. (on demand) or ON (continuous)
position.

On a rise in room temperature, cooling contact no. 1 in the ther-
mostat closes, energizing compressor no. 1 contactor on all
units. Compressor no. 1, indoor-fan motors, and outdoor-fan
motors start. Compressor no. 1 cycles on demand of thermostat
to satisfy room conditions.

With an additional rise in room temperature, cooling contact
no. 2 in the thermostat closes, energizing compressor contactor
no. 2. Compressor no. 2 starts. Compressor no. 2 cycles on de-
mand of the thermostat to satisfy room conditions.

Heating, Units Without Economizer — Turn power on and set
thermostat at HEAT position and desired temperature. Set fan
at AUTO. (on demand) or ON (continuous) position.

On a drop in room temperature, heating contact no. 1 in the
thermostat closes, energizing compressor contactor no. 1 and
reversing valve, and starting compressor no. 1. Indoor blower
contactors and outdoor-fan contactors energize at the same
time for heat pump cycle.

When thermostat second-stage heating contacts close, com-
pressor contactor no. 2 energizes and compressor no. 2 starts.
Units have a built-in electric resistance heat lockout through the
defrost thermostat. Above 40 F (approximate) outdoor tempera-
ture, electric resistance heat is locked out and second-stage
heat is from compressor no. 2. Below 40 F (approximate) am-
bient temperature, when the thermostat first-stage heating con-
tacts close, compressor contacts no. 1 and no. 2 energize
sequentially through a time delay. Both compressors (no. 1 and
no. 2) are brought on to satisfy heating requirements.

On a further drop in room temperature (outdoor ambient below
40 F), the thermostat second-stage heating contacts close, en-
ergizing the electric resistance heat contactor and starting
second-stage heat. Electric heaters with 2 or more contactors
can have outdoor thermostats wired into the control circuit for
additional staging.

Automatic Changeover — When the system selection switch
is set at AUTO. position, unit automatically changes from heat
operation to cooling operation when the temperature of the con-
ditioned space rises to cooling lever setting. When the tempera-
ture of the conditioned space falls to heating lever setting, unit
automatically changes from cooling to heating operation (with a
3 F deadband in between).

Continuous Air Circulation — Turn unit power on. Set system
control at OFF position. Set fan switch at ON position. The
indoor-fan contactor is energized through the thermostat switch
and the indoor fan runs continuously.

Defrost Cycle — The defrost thermostat on the outdoor coil ac-
tivates a defrost timer which energizes electric resistance heat-
ers and deenergizes reversing valve relays and outdoor-fan
motors. When the defrost thermostat is satisfied or when
10 minutes have elapsed, reversing valve solenoids energize
and electric heaters deenergize. The defrost timer will energize
the electric heaters every 90 minutes, if necessary.

The defrost thermostat, in conjunction with a time-delay relay,
prevents electric heat operation above an ambient temperature
of approximately 40 F (depending on coil frost conditions). If de-
frost thermostat closes, time-delay relay energizes, closing
compressor contactor no. 2. Both compressors now operate
from W1, and W2 controls electric heat.

Cooling, Units With Economizer

Outdoor Air Enthalpy Above Set Point — Indoor and outdoor
fans and compressors energize when there is a call for cooling.
The economizer damper moves to VENT position.

Outdoor Air Enthalpy Below Set Point — Indoor fan starts and
economizer damper opens fully on a first-stage call for cooling.
Compressor remains off.

Compressor is energized and mechanical cooling integrates
with economizer cooling upon a second stage call for cooling.

Economizer damper modulates when mixed-air temperature is
below mixed-air thermostat setting.

A freeze protection thermostat is located on the indoor coil. It
detects ice build-up and turns off the compressor, thus allowing
the coil to clear. Once ice melts, the compressor can be
reenergized.

Heating, Units With Economizer — Outdoor-air damper stays
at VENT position while indoor-air fan runs.

NOTE: If fan switch is at ON position, and room thermostat is
satisfied, damper goes to ventilation position.

Cycle-LOC™ Protection — If unit operation is interrupted by
an open high-pressure switch, low-pressure switch, indoor-coil
freezestat, or by compressor internal line-break device (over-
current or overtemperature), and compressor is calling for either
cooling or heating, Cycle-LOC simultaneously locks out unit and
lights a warning light on the thermostat. Restart the unit by
manually turning room thermostat to OFF and then ON position.
If any of the protective devices opens again, the unit continues
to lock out until corrective action is taken.

NOTE: If the unit fails to operate due to compressor overcurrent
condition, restart by manually resetting circuit breakers at the
unit. Restart cannot be accomplished at room thermostat.

ACCESSORY OPERATING SEQUENCES

Emergency Heat — If compressor is inoperative due to a
tripped safety device (high-pressure, low-pressure, indoor-coil
freezestat, overcurrent, or overtemperature), Cycle-LOC™
locks out compressor and lights a warning light on the room
thermostat. When switch is on (thermostat is moved to the EM
HT position), compressor circuit and outdoor thermostats are
bypassed, and second stage of thermostat energizes indoor
blower and electric resistance heaters.

Time Guard

T

Control Circuit — The accessory Time Guard

control circuit provides a 5-minute delay of compressor restart
after desired space temperature has been attained and room
thermostat has shut down the compressor. Assuming that com-
pressor has been off for at least 5 minutes due to room thermo-
stat action, Time Guard control circuit sequence is as follows:

With fan selector switch at AUTO. position and a call for cooling
from the room thermostat, indoor blowers start immediately;
outdoor-air fans and compressor start 15 seconds later. When
room thermostat is satisfied, compressor shuts off. The Time
Guard control circuit timer motor then runs for 4 minutes and
45 seconds, at which point its internal switches reset so normal
sequence can begin again.

The base unit contains, as standard equipment, a factory-
installed Cycle-LOC compressor protection device. If overload
protector causes the compressor to shut off, compressor
remains locked out until control circuit is manually reset. Reset
manually by moving system selector lever on room thermostat
to OFF position momentarily and then returning it to cooling po-
sition. After a standard 5-minute Time Guard control circuit de-
lay, the compressor can restart.

12

Содержание 542F

Страница 1: ... on finish is corrosion and fade resistant VERTICAL CONDENSER AIR DISCHARGE prevents recircu lation of hot condenser air and reduces the operating sound level MANUAL OUTDOOR AIR DAMPER standard equipment on units without optional economizer provides up to 25 outdoor air for ventilation SUPPLEMENTAL ELECTRIC HEATERS are available as ac cessory equipment for operation on 208 230 and 460 v and are mo...

Страница 2: ... the ability to relieve internal building pressure and pressure losses through the return air ductwork are greater than 0 20 in wg When the job requires the ability to move large quantities of air to relieve pressure in the conditioned space Head Pressure Control Kit consists of an outdoor air ther mostat that permits adequate head pressure control during cooling operation at low outdoor ambient t...

Страница 3: ...Bulb Air Conditioning and Refrigeration Institute NOTE 542F180 units are rated in accordance with ARI Standard 340 Cooling ratings are net values reflecting the effects of circulating fan heat Ratings are based on ESP 35 in wg Cooling Standard 80 F db 67 F wb indoor coil entering air tempera ture and 95 F outdoor coil entering air temperature High Temp Heating Standard 70 F db indoor coil entering...

Страница 4: ...DIMENSIONAL DRAWING BASE UNIT NOTE Space required for service clearance and airflow Allow 68 09 above the unit 78 09 on filter access panel end and 48 09 on remaining sides of unit 4 ...

Страница 5: ...18 69 457 389210 201 18 119 584 Pre Assembled High Static Horizontal Adapter 68 29 1880 08 61 49 159 18 25 89 371 LEGEND COMP SECT Compressor Section NOTES 1 Roof curb accessory is shipped unassembled 2 Insulated panels 1 2 in thick neoprene coated 2 lb density 3 Dimensions in are in millimeters 4 Direction of airflow 5 Roof curb 18 gage steel 6 Attach all ductwork to roof curb NOTE To prevent the...

Страница 6: ...ING HORIZONTAL ADAPTER INSTALLATION NOTE 389210 201 is a fully factory preassembled horizontal adapter which includes an insulated high static regain transition duct and substantially improves fan static performance 6 ...

Страница 7: ...nge Std 916 1186 Alt 1158 1428 Max Allowable Rpm 1550 Fan Pulley Pitch Diameter in 6 4 Motor Pulley Pitch Diameter in Std 3 4 4 4 Alt 4 3 5 3 Motor Frame Size Std 56 Alt Belt Quantity Type Std 1 A44 Alt 1 B45 Speed Change per Full Turn of 54 Moveable Pulley Flange Rpm Moveable Pulley Maximum Full 5 Turns from Closed Position Factory Setting Full Turns Open 5 Factory Speed Setting Rpm Std 916 Alt 1...

Страница 8: ...d heating capacity is 170 000 Btuh Therefore 103 000 Btuh 170 000 67 000 Btuh additional electric heat is required Determine additional electric heat capacity in kW 103 000 Btuh 30 2 kW of heat required 3413 Btuh kW Enter the Electric Resistance Heater Data table on page 11 for 542F at 230 3 60 The 31 0 kW heater at 230 v most closely satisfies the heating required 31 0 kW x 3413 Btuh kW 105 800 B...

Страница 9: ...8 77 76 75 Under 75 Over 85 81 82 83 84 85 Correction Factor 03 1 06 2 11 3 17 4 33 5 28 use formula shown below 10 98 1 96 2 94 3 92 4 91 15 93 1 85 2 78 3 71 4 63 20 87 1 74 2 62 3 49 4 36 Interpolation is permissible Do not extrapolate Correction Factor 1 10 x 1 BF x edb 80 INTEGRATED HEATING CAPACITIES OUTDOOR AIR TEMP F db at 70 RH INTEGRATED CAPACITY MBtuh TOTAL POWER INPUT kW INTEGRATED CAP...

Страница 10: ...ance is based on wet coil and clean 2 in filters Casing losses have been deducted 5 Electric heater pressure drop must be accounted for in fan rpm and bhp section see Static Pressure Losses table on page 11 6 Minimum cfm for units with electric resistance heat 5650 cfm Converting Bhp to Watts Bhp x 746 Watts input Motor Efficiency Approximate Motor Efficiency 81 AIR DELIVERY USING ACCESSORY POWER ...

Страница 11: ...32 04 05 06 07 08 09 11 12 55 05 06 07 08 10 12 14 16 80 06 07 08 10 12 15 17 20 Economizer All 02 03 04 05 06 07 08 09 FIOP Factory Installed Option Static pressure losses must be added to external static pressure before entering Air Delivery table ELECTRICAL DATA V PH HZ VOLTAGE RANGE COMPRESSOR each OUTDOOR FAN MOTOR INDOOR FAN MOTOR ELECTRIC HEAT POWER SUPPLY Min Max RLA LRA Qty FLA Hp FLA kW ...

Страница 12: ...ses time delay relay energizes closing compressor contactor no 2 Both compressors now operate from W1 and W2 controls electric heat Cooling Units With Economizer Outdoor Air Enthalpy Above Set Point Indoor and outdoor fans and compressors energize when there is a call for cooling The economizer damper moves to VENT position Outdoor Air Enthalpy Below Set Point Indoor fan starts and economizer damp...

Страница 13: ... designed to operate at outdoor temperatures down to 40 F At temperatures below 40 F accessory head pressure control device will permit operation at outdoor temperatures as low as 20 F 8 All roof curb and adapter installations must be counter flashed to prevent water leakage 9 Select unit based on cooling only Do not select heat pumps on heating capacity Add auxiliary resistance heat if required 1...

Страница 14: ...TYPICAL FIELD WIRING 14 ...

Страница 15: ...tactor HPS High Pressure Switch HR Heater Relay IFC Indoor Fan Contactor IP Internal Protector L Light LOR Lockout Relay LPS Low Pressure Switch MAT Mixed Air Thermostat PL Plug Assembly PRI Primary RVR Reversing Valve Relay SW Switch TB Terminal Block TC Thermostat Cooling TH Thermostat Heating TRAN Transformer Terminal Marked Terminal Unmarked Terminal Block Splice Splice Marked Factory Wiring F...

Страница 16: ...required by NEC and be supplied with rainshields INDOOR SECTION Indoor coil shall be constructed of alumi num plate fins mechanically bonded to seamless copper tubes Indoor blower shall be of centrifugal type forward curved The blower shall be belt driven by means of an adjustable pitch pul ley permitting a variation of airflow by means of blower speed adjustment Blower motor shall be electrically...

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