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IV.

INSTALLATION IN HORIZONTAL APPLICATIONS

These furnaces can be installed horizontally in either horizontal
left or right discharge position. In a crawlspace, furnace can either
be hung from floor joist or installed on suitable blocks or pad.
Furnace can be suspended from each corner by hanger bolts. (See
Fig. 17.) Cut hanger bolts (4 each 3/8-in. all-thread rod) to desired
length. Use 1 X 3/8-in. flat washers, 3/8-in. lockwashers, and
3/8-in. nuts on hanger rods as shown in Fig. 17. Dimples are
provided for hole locations. (See Fig. 2.)

CAUTION:

The entire length of furnace MUST be

supported when furnace is used in a horizontal position to
ensure proper draining.

V.

FILTER ARRANGEMENT

CAUTION:

Never operate unit without a filter or with

blower access panel removed.

Factory-supplied washable framed filters are shipped in blower
compartment. Determine location for filter and relocate filter
retaining wire if necessary. See Table 1 to determine correct filter
size for desired filter location. Table 1 indicates filter size,
location, and quantity shipped with this furnace. See Fig. 2 for
location and size of bottom and side return-air openings.

CAUTION:

Air delivery above 1800 CFM requires that

both sides, a combination of 1 side and bottom, or bottom
only of furnace be used for return air.

NOTE:

Side return-air openings can ONLY be used in UPFLOW

configurations. Install filter(s) as shown in Fig. 18.

For bottom return-air applications, filter may need to be cut to fit
some furnace widths. Install filter as shown in Fig. 19.

NOTE:

Remove and discard bottom closure panel when bottom

inlet is used.

VI.

BOTTOM CLOSURE PANEL

These furnaces are shipped with bottom enclosure panel installed
in bottom return-air opening. This panel MUST be in place when
side return air is used.

To remove bottom closure panel, perform following:

1. Tilt or raise furnace and remove 2 screws holding front

filler panel. (See Fig. 20.)

2. Rotate front filler panel downward to release holding tabs.

3. Remove bottom closure panel.

4. Reinstall front filler panel and screws.

VII.

GAS PIPING

Gas piping must be installed in accordance with national and local
codes. Refer to current edition of NFGC. Canadian installations
must be made in accordance with NSCNGPIC and all authorities
having jurisdiction. Gas supply line should be a separate line
running directly from meter to furnace, if possible. Refer to Table
2 for recommended gas pipe sizing. Risers must be used to connect
to furnace and to meter. Support all gas piping with appropriate
straps, hangers, etc. Use a minimum of 1 hanger every 6 ft. Joint
compound (pipe dope) should be applied sparingly and only to
male threads of joints. Pipe dope must be resistant to propane gas.

Fig. 15—Duct Flanges

A93029

NO

YES

YES

PERFORATED
DISCHARGE DUCT
FLANGE

210°

MIN

Fig. 16—Furnace, Plenum, and Subbase Installed on a

Combustible Floor

A78651

DOWNFLOW

SUBBASE

SHEET METAL

PLENUM

FURNACE

(OR COIL CASING

WHEN USED)

TABLE 1—FILTER INFORMATION

FURNACE

CASING

WIDTH (IN.)

FILTER SIZE (IN.)*

FILTER TYPE

FRAMED

Side Return

Bottom Return

17-1/2

(1) 16 X 25 X 1†

(1) 16 X 25 X 1

Cleanable

21

(1) 16 X 25 X 1

(1) 20 X 25 X 1†

Cleanable

24-1/2

(2) 16 X 25 X 1†

(1) 24 X 25 X 1

Cleanable

* Filters can be field modified by cutting frame as marked and folding to desired
size. Alternate sizes can be ordered from your distributor or dealer.
† Factory-provided with furnace.

—14—

Содержание 355MAV C Series

Страница 1: ...Concentric Vent and Combustion Air Termination Kit Installation 25 27 Multiventing and Vent Terminations 27 29 CONDENSATE DRAIN 29 General 29 Application 29 Condensate Drain Protection 29 SEQUENCE OF...

Страница 2: ...TLET 26 15 16 28 1 2 22 5 16 19 13 16 5 8 5 16 1 39 7 8 22 1 4 TYP 11 16 7 16 24 3 16 BOTTOM INLET 18 1 4 22 11 16 2 IN COMBUSTION AIR CONN 1 2 IN DIA GAS CONN 7 8 IN DIA POWER CONN 1 2 IN DIA THERMOS...

Страница 3: ...ro static potential 1 Disconnect all power to the furnace DO NOT TOUCH THE CONTROL OR ANY WIRE CONNECTED TO THE CONTROL PRIOR TO DISCHARGING YOUR BODY S ELECTROSTATIC CHARGE TO GROUND 2 Firmly touch a...

Страница 4: ...and all authorities having jurisdiction These instructions cover minimum requirements for a safe instal lation and conform to existing national standards and safety codes In some instances these inst...

Страница 5: ...ing tabs inward and rotating trap 3 Remove casing hole filler cap from casing hole See Fig 2 or 6 4 Install casing hole filler cap into blower shelf hole where trap was removed 5 Install condensate tr...

Страница 6: ...roper connections UPPER INDUCER HOUSING DRAIN CONNECTION Attached to the UPPER unused inducer housing drain connection is a cap and clamp This cap is used to prevent condensate leakage in this applica...

Страница 7: ...ector box drain tube blue and white striped label which was pre viously plugged b Connect larger diameter drain tube factory supplied in loose parts bag to drain tube coupling extending collector box...

Страница 8: ...arts bag to extend collector box pressure tube green label which was previously connected to condensate trap relief port connection 3 Connect collector box pressure tube green label to pres sure switc...

Страница 9: ...The LOWER collector box pressure tube pink label is factory connected to the pressure switch and should not require any modification NOTE See Fig 9 or tube routing label on main furnace door to check...

Страница 10: ...ig 11 or tube routing label on main furnace door to check for proper connections Relocate tubes as described below 1 Disconnect collector box pressure tube pink label attached to pressure switch 2 Use...

Страница 11: ...alers and or new carpets are being installed make sure all combustion and circulating air requirements are followed If operation of furnace is required during construction use clean outside air for co...

Страница 12: ...perated they must be equipped with a means to prevent operation of either unit unless damper is in full heat or full cool position IV HAZARDOUS LOCATIONS NOTE These furnaces are designed for a minimum...

Страница 13: ...ischarge duct flanges when they interfere with mating flanges on coil on downflow subbase To remove furnace perforated discharge duct flange use wide duct pliers or duct flange tool to bend flange bac...

Страница 14: ...ttom inlet is used VI BOTTOM CLOSURE PANEL These furnaces are shipped with bottom enclosure panel installed in bottom return air opening This panel MUST be in place when side return air is used To rem...

Страница 15: ...bustible material 2 The entire length of furnace must be supported when furnace is used in horizontal position to ensure proper drainage A PREFERRED ROD LOCATION B ALTERNATE ROD LOCATION DRAIN 5 3 4 3...

Страница 16: ...nection MUST be installed immediately upstream of gas supply connection to furnace and downstream of manual shutoff valve NOTE The gas valve inlet press tap connection is suitable to use as test gage...

Страница 17: ...STAT TERMINALS FIELD SUPPLIED FUSED DISCONNECT CONDENSING UNIT R W2 W C R G Y GND GND GND GND FIELD 24 VOLT WIRING FIELD 115 208 230 460 VOLT WIRING FACTORY 24 VOLT WIRING FACTORY 115 208 230 460 VOLT...

Страница 18: ...OR PL3 5 CIRCUIT BLOWER MTR CONNECTOR PL4 2 CIRCUIT HSI CONNECTOR PL5 6 CIRCUIT MODEL PLUG PL6 3 CIRCUIT COMM CONNECTOR PL7 12 CIRCUIT INDUCER MTR CONNECTOR PL9 2 CIRCUIT HSI CONNECTOR PL10 9 CIRCUIT...

Страница 19: ...stripped end into factory supplied white leads s butt connector and crimp to secure NOTE If desired cut butt connectors off factory leads and strip insulation approximately 1 4 in and use field suppli...

Страница 20: ...I COMBUSTION AIR AND VENT PIPING A General Combustion air and vent pipe fittings must conform to American National Standards Institute ANSI standards and American Society for Testing and Materials AST...

Страница 21: ...y in well ventilated areas Avoid breathing in vapor or allowing contact with skin or eyes Failure to follow this warning could result in fire property damage personal injury or death TABLE 4 COMBUSTIO...

Страница 22: ...20 ft with 3 elbows but only 10 ft with 5 elbows Therefore 2 in diameter pipe must be used for both vent and combustion air pipes since larger required diameter must always be used for both pipes If...

Страница 23: ...In Concentric 1 1 2 42 37 32 27 22 17 2 70 70 70 70 70 70 042060 2 Pipe or 2 In Concentric 1 1 2 42 37 32 27 22 17 2 70 70 70 70 70 70 042080 060080 2 Pipe or 2 In Concentric 1 1 2 25 20 15 10 5 NA 2...

Страница 24: ...6 65 63 62 60 59 042060 2 Pipe or 2 In Concentric 1 1 2 32 27 22 17 12 7 2 66 65 63 62 60 59 042080 060080 2 Pipe or 2 In Concentric 1 1 2 18 13 8 NA NA NA 2 66 65 63 62 57 52 060100 2 Pipe or 2 In Co...

Страница 25: ...Apply second coat 9 While cement is still wet twist pipe into socket with 1 4 turn Be sure pipe is fully inserted into fitting socket 10 Wipe excess cement from joint A continuous bead of cement will...

Страница 26: ...AIN 12 IN CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL OR GRADE WHICHEVER IS GREATER 90 VENT 12 IN SEPARATION BETWEEN BOTTOM OF COMBUSTION AIR AND BOTTOM OF VENT BRACKET COUPLING 12 MINIMUM OVERHANG...

Страница 27: ...vent vapors will not damage plants shrubs or air conditioning equip ment c Termination kit should be positioned so it will not be affected by wind eddy such as inside building corners or accumulation...

Страница 28: ...m Separation A93056 COMBUSTION AIR VENT VENT A Fig 40 Sidewall Termination of More Than 12 in Dimension A is Touching or 2 In Maximum Separation A85183 VENT A COMBUSTION AIR COMBUSTION AIR Fig 38 Conc...

Страница 29: ...pment s drain See Fig 41 for example of possible field drain attachment using 1 2 in CPVC or PVC tee for vent and A C or humidifier drain connection Outdoor draining of the furnace is permissible if a...

Страница 30: ...holds gas valve open and begins blower on delay period NOTE Ignition sequence repeats 3 additional times before a lockout occurs Lockout automatically resets after 3 hr or can be manually reset by tu...

Страница 31: ...r operates in continuous fan speed and indoor coil freeze up may occur 3 Electronic Air Cleaner The EAC 1 terminal is energized whenever blower operates 4 Cooling unit The cooling unit stops when ther...

Страница 32: ...is closed red microprocessor LED briefly comes on Then green LED comes on for 1 sec followed by 1 sec where both green and yellow LEDs are on During this time the microprocessor is checking itself 2...

Страница 33: ...ements Position these setup switches for the appropriate requirement 1 Remove main furnace door and blower access panel 2 Locate setup switches on the control center See Fig 25 3 See Table 9 for setup...

Страница 34: ...c gravity for local gas supply c Verify the furnace model Table 11 can only be used for model 355MAV Furnaces d Find natural gas heat value and specific gravity in Table 11 e Follow heat value line an...

Страница 35: ...furnace locked in low heat operation c Turn low heat adjusting screw 5 64 hex Allen wrench counterclockwise out to decrease input rate or clock wise in to increase rate When adjusting input rate DO N...

Страница 36: ...as started and furnace is operating in low heat TABLE 11 MODEL 355MAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT RATE Tabulated Data Based on Altitude Up to 2000 ft and 20 000 Btuh High Heat...

Страница 37: ...g properly fault code 42 will flash on the control center approximately 10 sec after the thermostat switch is closed If either fault code 31 or 32 is TABLE 12 GAS RATE CU FT HR SECONDS FOR 1 REVOLUTIO...

Страница 38: ...ay tools and instruments Clean up debris 2 Verify manual reset switch has continuity 3 Verify that blower and control access doors are properly installed 4 Cycle test furnace with room thermostat 5 Ch...

Страница 39: ...e Sloped To Furnace Pipe Insulation ________ Over Ceilings ________ Low Ambient Exposed Pipes Condensate Drain ________ Unit Level or Pitched Forward ________ Internal Tubing Connections Free of Kinks...

Страница 40: ...sing popular video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that...

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