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Retractable Ski Pylon (Sea-Doo) (Kit P/N 295 100 457)

The following symbols may be used in this document:

WARNING

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazard situation which, if not avoided, could result in minor or moderate injury.

NOTICE

Indicates an instruction which, if not followed, could severely damage vehicle components or other property.

WARNING

– For safety reasons, this kit must be installed by an authorized BRP dealer.

– This kit is designed for specific applicable models only (authorized BRP dealers will confirm model(s)). It is not rec-

ommended for units other than the one (those) for which it was sold.

– This instruction sheet MUST be given to the purchaser.

– Should removal of a locking device (e.g. lock tabs, self-locking fasteners, etc.) be required when undergoing dis-

assembly/assembly, always replace with a new one.

– Torque wrench tightening specifications must strictly be adhered to.

– Always wear EYE PROTECTION AND APPROPRIATE GLOVES when using power tools.

– Unless otherwise specified, engine must be OFF when performing any operation on the vehicle.

– Always be aware of parts that can move, such as wheels, transmission components, etc.

– Some components may be HOT. Always wait for engine to cool down before performing work.

TORQUE TO BE USED WHEN TORQUES ARE NOT SPECIFIED IN TEXT

FASTENER

SIZE

5.8

GRADE

8.8

GRADE

10.9

GRADE

12.9

GRADE

M4

1.8 ± 0.2 N•m

(16 ± 2 lbf•

in

)

2.8 ± 0.2 N•m

(25 ± 2 lbf•

in

)

3.8 ± 0.2 N•m

(34 ± 2 lbf•

in

)

4.5 ± 0.5 N•m

(40 ± 4 lbf•

in

)

M5

3.3 ± 0.2 N•m

(29 ± 2 lbf•

in

)

5.0 ± 0.5 N•m

(44 ± 4 lbf•

in

)

7.8 ± 0.7 N•m

(69 ± 6 lbf•

in

)

9.0 ± 1.0 N•m

(80 ± 9 lbf•

in

)

M6

7.5 ± 1.0 N•m

(66 ± 9 lbf•

in

)

10.0 ± 2.0 N•m

(89 ± 18 lbf•

in

)

12.8 ± 2.2 N•m

(113 ± 19 lbf•

in

)

16.0 ± 2.0 N•m

(142 ± 18 lbf•

in

)

M8

15.3 ± 1.7 N•m

(135 ± 15 lbf•

in

)

24.5 ± 3.5 N•m

(18 ± 3 lbf•ft)

31.5 ± 3.5 N•m

(23 ± 3 lbf•ft)

40.0 ± 5.0 N•m

(30 ± 4 lbf•ft)

M10

29 ± 3 N•m

(21 ± 2 lbf•ft)

48 ± 6 N•m

(35 ± 4 lbf•ft)

61 ± 9 N•m

(45 ± 7 lbf•ft)

73 ± 7 N•m

(54 ± 5 lbf•ft)

M12

52 ± 6 N•m

(38 ± 4 lbf•ft)

85 ± 10 N•m

(63 ± 7 lbf•ft)

105 ± 15 N•m

(77 ± 11 lbf•ft)

128 ± 17 N•m

(94 ± 13 lbf•ft)

M14

85 ± 10 N•m

(63 ± 7 lbf•ft)

135 ± 15 N•m

(100 ± 11 lbf•ft)

170 ± 20 N•m

(125 ± 15 lbf•ft)

200 ± 25 N•m

(148 ± 18 lbf•ft)

M16

126 ± 14 N•m

(93 ± 10 lbf•ft)

205 ± 25 N•m

(151 ± 18 lbf•ft)

255 ± 30 N•m

(188 ± 22 lbf•ft)

305 ± 35 N•m

(225 ± 26 lbf•ft)

M18

170 ± 20 N•m

(125 ± 15 lbf•ft)

273 ± 32 N•m

(201 ± 24 lbf•ft)

330 ± 25 N•m

(243 ± 18 lbf•ft)

413 ± 47 N•m

(305 ± 35 lbf•ft)

NOTE:

The illustrations in this document show typical construction of the different assemblies and may

not reproduce the full detail or exact shape of the parts; however, they represent parts that have the
same or similar function.

NOTE:

Installation time is approximately

1.0

hour.

Printed in Canada. (ssi2011-030 en JT)
©2010 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.

Instruction Sheet P/N 487 800 755

1 / 11

®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

Содержание Sea-Doo 295 100 457

Страница 1: ...TORQUES ARE NOT SPECIFIED IN TEXT FASTENER SIZE 5 8 GRADE 8 8 GRADE 10 9 GRADE 12 9 GRADE M4 1 8 0 2 N m 16 2 lbf in 2 8 0 2 N m 25 2 lbf in 3 8 0 2 N m 34 2 lbf in 4 5 0 5 N m 40 4 lbf in M5 3 3 0 2...

Страница 2: ...S Preparation 1 Remove or lift seat Up to 2009 2 Remove side bolts from both sides of grab han dle keep bolts and flat washers for reuse 1 F18P03A 1 Grab handle side bolts NOTE Lift coolant reservoir...

Страница 3: ...3 Remove bridge with coolant reservoir and set it aside 8 4 Remove and discard stop nuts and nut housings Keep flat washers for reuse ssi2010 005 002_a 1 Nut housing mounted in bridge 8 5 Remove remai...

Страница 4: ...r craft Model names are indicated on template 2 Precut and center hole template attached to the instructions in circular flat recess on deck previous decal location using tape NOTE Make sure to orient...

Страница 5: ...t will not skid off position thus dam aging paint surface Do not drill too deeply this could damage the intercooler or other components F18P09A 8 Using a 57 mm 2 1 4 in hole saw gently start piercing...

Страница 6: ...to 11 5 N m 5 N m 102 lbf in 4 lbf in 15 Drill 8 mm 5 16 in holes through body lining by using lower section holes as templates not shown 16 Remove the piece of wood protecting the in ternal component...

Страница 7: ...mble M6 x 100 bolt through the ski pylon support with M6 flat washers and nut ssi2009 001 009_a TYPICAL 1 Ski pylon support P2 2 RH arm P3 3 LH arm P4 4 M6 x 100 bolt P5 5 M6 flat washer on both sides...

Страница 8: ...assembling Hold part firmly ssi2009 001 011_a 1 8 mm 5 16 in drill bit A Holding part in position 27 Insert a M8 x 40 screw P10 with a flat washer P12 through both arm holes 28 Assemble a flat washer...

Страница 9: ...andle and coolant bottle sup port using new nut housings P14 nuts P6 and the kept M6 bolts and washers on both sides 11 Tighten to 8 N m 1 N m 71 lbf in 9 lbf in All models 12 If you moved bailer hose...

Страница 10: ...ore use Spotter must always keep hands on ski pylon handle while pulling a skier or a wakeboarder WARNING LABEL This product comes with the following already ap posed english warning label containing...

Страница 11: ...po in GTX RXT GTI GTS UP HAUT VERTICAL HORIZONTAL UP HAUT VERTICAL HORIZONTAL Ensure template is to scale S assurer que le gabarit est l chelle 100 mm 100 mm 295100457 Instruction Sheet P N 487 800 7...

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