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INSTRUCTIONS

F18P0HA

3

3

1

2

A

USING SQUARE FOR MAST HOLE LOCATION

1. Distance from surface = 61.6 mm (2-13/32 in)
2. Most center position on rear hull
3. Square laid flat to the angle of body

A. 90° angle

5. Mark that spot with a marker pen. Punch it as

a guide for drilling operation.

All models

6. Place a piece of wood under drilling location to

protect internal components if necessary.

ssi2009-001-002

PIECE OF WOOD USED AS PROTECTOR

7. Using a 4.7 mm (3/16 in) bit, gently drill a hole in

hull.

NOTICE

Take care not to press too hard to

start so bit will not skid off position, thus dam-
aging paint surface. Do not drill too deeply,
this could damage the intercooler or other
components.

F18P0

9

A

8. Using a 57 mm (2-1/4 in) hole saw gently start

piercing the hull in a vertical alignment. Saw
will bite at front first; slowly keep on drilling in
that vertical alignment until saw goes through
body lining.

NOTICE

The pilot drill bit should not extend

too far out of the hole saw. When performing
this step, be careful not to drill in components
located right under this location.

F18P0AB

A

1

2

USING HOLE SAW FOR PYLON MAST OPENING

1. Vertical alignment
2. Hole saw parallel with bumper line

A. 90° angle

9. Clean outside and inside hull from fiberglass

residues.

Instruction Sheet P/N 487 800 755

5 / 11

Содержание Sea-Doo 295 100 457

Страница 1: ...TORQUES ARE NOT SPECIFIED IN TEXT FASTENER SIZE 5 8 GRADE 8 8 GRADE 10 9 GRADE 12 9 GRADE M4 1 8 0 2 N m 16 2 lbf in 2 8 0 2 N m 25 2 lbf in 3 8 0 2 N m 34 2 lbf in 4 5 0 5 N m 40 4 lbf in M5 3 3 0 2...

Страница 2: ...S Preparation 1 Remove or lift seat Up to 2009 2 Remove side bolts from both sides of grab han dle keep bolts and flat washers for reuse 1 F18P03A 1 Grab handle side bolts NOTE Lift coolant reservoir...

Страница 3: ...3 Remove bridge with coolant reservoir and set it aside 8 4 Remove and discard stop nuts and nut housings Keep flat washers for reuse ssi2010 005 002_a 1 Nut housing mounted in bridge 8 5 Remove remai...

Страница 4: ...r craft Model names are indicated on template 2 Precut and center hole template attached to the instructions in circular flat recess on deck previous decal location using tape NOTE Make sure to orient...

Страница 5: ...t will not skid off position thus dam aging paint surface Do not drill too deeply this could damage the intercooler or other components F18P09A 8 Using a 57 mm 2 1 4 in hole saw gently start piercing...

Страница 6: ...to 11 5 N m 5 N m 102 lbf in 4 lbf in 15 Drill 8 mm 5 16 in holes through body lining by using lower section holes as templates not shown 16 Remove the piece of wood protecting the in ternal component...

Страница 7: ...mble M6 x 100 bolt through the ski pylon support with M6 flat washers and nut ssi2009 001 009_a TYPICAL 1 Ski pylon support P2 2 RH arm P3 3 LH arm P4 4 M6 x 100 bolt P5 5 M6 flat washer on both sides...

Страница 8: ...assembling Hold part firmly ssi2009 001 011_a 1 8 mm 5 16 in drill bit A Holding part in position 27 Insert a M8 x 40 screw P10 with a flat washer P12 through both arm holes 28 Assemble a flat washer...

Страница 9: ...andle and coolant bottle sup port using new nut housings P14 nuts P6 and the kept M6 bolts and washers on both sides 11 Tighten to 8 N m 1 N m 71 lbf in 9 lbf in All models 12 If you moved bailer hose...

Страница 10: ...ore use Spotter must always keep hands on ski pylon handle while pulling a skier or a wakeboarder WARNING LABEL This product comes with the following already ap posed english warning label containing...

Страница 11: ...po in GTX RXT GTI GTS UP HAUT VERTICAL HORIZONTAL UP HAUT VERTICAL HORIZONTAL Ensure template is to scale S assurer que le gabarit est l chelle 100 mm 100 mm 295100457 Instruction Sheet P N 487 800 7...

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