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B100691-4-0606

Page 19

Checking for Gas Leaks

Check for gas leaks every time you connect your Broil-

master

®

 propane gas grill to a Propane gas cylinder, when 

a connected cylinder has not been used recently, or when 

either a natural or propane grill is being used for the first 

time. 

Caution:  Do not use an open flame when checking for 

leaks.  Checking for leaks with an open flame may lead 

to a fire or explosion, resulting in property damage or 

personal injury. 

To check for gas leaks:

1.  Use dish washing liquid and a little water to make a 

soapy solution.

2.  Turn OFF the knob on the control panel.

3.  Turn ON the gas at the supply or cylinder.  A hissing 

sound indicates a leak.  Turn OFF the gas and repair 

the leak.

4.  Apply  the  soapy  water  solution  to  all  gas  connec-

tions.

5.  Look for bubbles.  Bubbles indicate a leak.

6.  If there are bubbles turn OFF the gas and repair the 

leak.

7.  Turn the gas back ON and repeat the above procedures 

until all leaks are repaired.

Operating Instructions

Using the Igniter

Caution:  If a burner fails to light after 5 seconds, turn 

the burner OFF for 5 minutes, to allow the gas to clear, 

then try again.

1.  Turn knob on the grill CLOCKWISE to the OFF posi-

tion.

2.  Turn ON gas at the source.

3.  With the grill lid open, push and turn the burner control 

knob COUNTERCLOCKWISE to Hi.

4.  Push and hold the igniter button until the burner lights 

(approximately 5 seconds).

5.  If a burner does not light, turn OFF all gas and refer 

to the Troubleshooting section of this manual.

Air Shutter Adjustment

The venturi air shutter(s) are preset at the factory so that 

after five minutes the burner flames are blue with well 

defined cones.  If, after five minutes the flame is yellow, 

or there is a gap between the burner and the flame, adjust 

the venturi air shutter as follows:

1.   Turn gas OFF and let the burner cool.

2.   Loosen shutter set screw  

3.   Close the air shutter to the minimum opening.  Refer 

to Figure 5.

4.   Light the burner, wait five minutes and then carefully 

open the air shutter until the flame is blue and well 

defined.

5.   Retighten the set screw. 

O

peration - 

P

ropane & 

N

atural 

G

rills 

Operating Instructions

Using Matches

Caution:  If a burner fails to light after 5 seconds, turn 

the burner OFF for 5 minutes, to allow the gas to clear, 

then try again.

1.  Turn knob on the grill CLOCKWISE to the OFF posi-

tion.

2.  Turn ON gas at the source.

3.  Open the grill lid.  

4.  Insert a burning long wooden match through the lighter 

hole on either side of the grill.

5.  Turn the burner control knob COUNTERCLOCK-

WISE to HI.  

6.  If a burner does not light, turn OFF all gas and refer 

to the Troubleshooting section of this manual.  Figure 

15.

Figure 15

Содержание D3-1

Страница 1: ...B100691 4 0606 Page 1 Deluxe D Gas Grill Owner s Manual D3 1 and D4 1 Models Optional Accessories Shown A...

Страница 2: ...he gas supplier CAUTION FOR YOUR SAFETY IF YOU SMELL GAS 1 Shut off gas to the appliance 2 Extinguish any open ame 3 Open the grill lid 4 If odor continues immediately call your gas supplier or re dep...

Страница 3: ...y strive to enhance the performance and quality of our products for your grilling enjoyment Every effort will be made to ensure that Broilmaster continues to be your choice as the Deluxe grill of the...

Страница 4: ...ience complete this section for future reference when contacting your dealer Hardware Package 5 Parts Diagram 6 List 7 Grill Assembly 8 12 Propane Gas Grills 13 15 Gas Conversion 16 Gas Valve 17 Natur...

Страница 5: ...B100691 4 0606 Page 5 Hardware Package...

Страница 6: ...er dealer To locate a dealer in your area contact Broilmaster Customer Service at 800 851 3153 WWW broilmaster com To ensure prompt and accurate service please provide the following information when p...

Страница 7: ...ox Spacer B069743 B069743 15 Ignitor Grounding Lug B069747 B069747 16 Ignitor Ground Wire B072684 B072684 17 Hose LPG Regulator B069756 B069756 18 Valve Knob Black B070084 B070084 19 Control Panel Shi...

Страница 8: ...ilmaster follow the instructions provided with the accessory for assembly and installation If an instruction refers to a step that is not required for your grill model please continue to the next step...

Страница 9: ...Ignitor Caution Do not cut or damage ignitor wire Carefully thread the end of the ignitor wire through the center hole in the grill bottom Slide the ground lug 25 over the ignitor wire and fasten wit...

Страница 10: ...e Burner Inserttheburnerassembly 9 intothegrillbottom 22 with the venturi tubes facing the front of the grill Figure 4 The gas jets from the control valve will be inside the ends oftheventuritubeswhen...

Страница 11: ...Figure 7 Tip For ease of installation slightly lubricate the front handle with liquid soap before pushing the foam grip into place Fasten the front handle 3 to the grill lid 1 with two 10 24 x 1 screw...

Страница 12: ...he briquet rack Asingle layer of Char Master briquets is all that s needed DO NOT overlap or stack the briquets See Figure 11 After properly placing the Char Master briquets on your grill s briquet ra...

Страница 13: ...alve Caution Do not use a propane gas cylinder which has a capacity greater than twenty 20 pounds with this grill and side burner Gas Type PROPANE GAS GRILLS Grill Location When choosing the ideal loc...

Страница 14: ...linders must have a threaded valve plug tightly installed and must not be stored in any building garage or other enclosed area Flammable materials gasoline grill covers etc must not be stored in the c...

Страница 15: ...regulator has an outlet pressure of not more than eleven 11 inches water column It must be con nected to the Propane gas cylinder s female valve outlet before the grill can be operated Caution Operat...

Страница 16: ...leaving about a 1 8 gap between the hood and the locking nut Figure 13 Remove the hose and regulator from the valve Replace the components inside of your grill Remove the knobs from the valve assembl...

Страница 17: ...B100691 4 0606 Page 17 Identifying Your Valve 1 Valve mounting ange 2 Valve stem cap 3 Stamping on exterior of valve 4 Gas inlet connection Gas Valve...

Страница 18: ...y piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 PSIG NATURAL GAS GRILLS Grill Loc...

Страница 19: ...3 With the grill lid open push and turn the burner control knob COUNTERCLOCKWISE to Hi 4 Push and hold the igniter button until the burner lights approximately 5 seconds 5 If a burner does not light...

Страница 20: ...ptacle as described above Do not expose an electrical accessory to water Avoid using any electrical accessory in wet weather as it may present a shock hazard Keep any electrical cord and fuel supply h...

Страница 21: ...rass brush Wash with water and a mild detergent Grease Tray Empty periodically Replacement tray liners can be purchased at most supermarkets where disposable aluminum baking pans are displayed Venturi...

Страница 22: ...or box Out of gas Re ll LP gas cylinder If natural model turn on gas at source Dead battery Replace with AAAlkaline battery Inadequate grill temperature Poor combustion Adjust air shutter Misalignment...

Страница 23: ...acement or repairs The costs of a service call to diagnose a problem Transportation and shipping cost Grills and finishes damaged by abrasive cleaning improper installation improper storage accident m...

Страница 24: ...0606 BROILMASTER A Division of Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Phone 1 800 851 3153 FAX 1 800 443 8648 Visit our web site at www broilmaster com The Most Durable...

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