BROEN BALLOMAX, Техническое руководство

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BALLOMAX
®
API 6D Certified Trunnion Mounted Ball Valves - Technical Manual
2
Rev 08/2019
Contents
I.
INTRODUCTION ............................................................................................ 3
Technical Manual Release date ..................................................................... 4
BROEN A/S and BROEN Inc. ........................................................................ 5
The Product ................................................................................................... 5
Code and Compliance ................................................................................... 6
Applicable Standards and Specifications ....................................................... 7
II.
QUALITY ASSURANCE AND CONTROL .................................................... 11
The BROEN Quality Management System .................................................. 12
ISO 9001 certificate ..................................................................................... 13
API 6D certificate ......................................................................................... 14
III.
ENGINEERING DETAILS ............................................................................ 15
Valve Data Sheet ......................................................................................... 16
Valve components and materials ................................................................. 17
The API 6D nameplate ................................................................................ 20
Extract from Catalogue ................................................................................ 21
IV.
TESTING AND CODE COMPLIANCE ......................................................... 25
Test Procedure according to API-6D, section 5, DIN 3230, section 3, and
ISO 5208...................................................................................................... 26
Hydrostatic Shell Test .................................................................................. 26
Hydrostatic Seat Test .................................................................................. 26
Air seat and stem test according to DIN3230 (ISO 5208) ............................ 27
Valve documentation and example of a test certificate ................................ 28
V.
STANDARD VALVE PROCEDURES ........................................................... 29
Valve preservation and storage ................................................................... 30
Valve handling, transportation, and shipment .............................................. 30
Standard installation procedures ................................................................. 31
Testing of field welds ................................................................................... 33
Hot tapping .................................................................................................. 34
Valve operations .......................................................................................... 35
Valve maintenance ...................................................................................... 35
Recommended valve lubrication procedure ................................................. 35
Troubleshooting ........................................................................................... 37