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IOM BiRotor Plus R19

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9 Maintenance

General

The Brodie BiRotor Plus will give many years of 
consistent performance with little need for main-
tenance or service. There are, however, several 
recommendations which, if followed, will further 
extend the instrument’s service life.

The instrument should be kept fi lled with the pro-
cess fl uid it is measuring. This prevents the expo-
sure to any product vapor which, in the case of 
petroleum products, are more corrosive than their 
liquids. In addition, this also prevents the forma-
tion and build up of deposits or gums, which would 
cause increased mechanical friction. The instru-
ment should always be kept free of water, keeping 
it full of process fl uid will accomplish this, but if 
this is not possible a regular inspection program 
should be set up and any water drained from the 
measuring unit.

Filter and strainer baskets should be cleaned fre-
quently. Debris and foreign matter are the biggest 
cause of meter wear and damage.

All other associated equipment within the system 
should be regularly maintained and checked for 
functionality.

NOTE:

If the instrument is being used in hazardous 
areas, all instructions on the labels and in this 
manual must be followed before the start of any 
maintenance.

If the instrument is removed from the process line, 
the line should be sealed with suitable blanking 
fl anges to prevent any possible leakage of product.

WARNING:

The internal measuring element contains closely 
meshed moving parts, care should be taken not 
to insert fi gures into the rotors or timing gears 
as this will cause injury.

NOTE:

All Item Numbers referenced in this section can 
be found on Figure 11-1 in Chapter 12, Parts Lists.

Performance Considerations

The amount of maintenance necessary for effi cient 
instrument performance is dependant on many 
factors; some of these are listed below.

Continuity of Operation: An instrument that oper-
ates continuously will require more attention than 
one used intermittently.

Working Flow Rate: The life of the instrument is 
proportional to the speed of its operation. If the 
instrument is operating at or near the maximum 
fl ow rate it will have a shorter life expectancy than 
if it were operating at its minimum fl ow rate.

Lubricity: The lower the lubricration properties of 
the process fl uid being measured then the lower 
the life expectancy should be.

Cleanliness: A product contaminated with abrasive 
particulate will accelerate the wear of the instru-
ment.

Electronics

This instrument can be provided with up to two 
inductive pick off sensors and an optional pream-
plifi er. Maintenance of the electronics does not 
require the system line pressure to be drained or 
the instrument to be removed from the system.

ESD precautions must be followed.

Содержание BiRotor Plus B27X

Страница 1: ...IOM BiRotor Plus R19 Page 1 37 BiRotor Plus Positive Displacement Flow Meter B27X 3 B30X 6 B28X 4 B31X 8 B29X 6 B32X 10 Installation Operation Manual...

Страница 2: ...Installing the Instrument 13 8 3 Meter Start Up and Operation 14 8 4 Higher Temperature Start Up 15 8 5 Custody Transfer 15 9 Maintenance 17 9 1 Removal Replacement of Circuit Board 18 9 3 Removal of...

Страница 3: ...red trademarks of these companies The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be constr...

Страница 4: ...ram and maintain the product When replacement parts are required ensure that quali ed personnel use replacement parts speci ed by the manufacturer Unauthorized parts and procedures can affect the prod...

Страница 5: ...details the operating ow range This is the ow range the device will operate within without caus ing damage The custody transfer label details the working ow range associated with a particular weights...

Страница 6: ...ncontrolled chemical reactions It is the end user s responsibility to provide re protection measures and equipment in accordance with the local regulations It is the end user s responsibility to insta...

Страница 7: ...from stainless steel grade A1 70 or A2 70 and be torqued to a value of 55 inch lbs upon installation It is the end user s responsibility to ensure this happens It is the end user s responsibility to a...

Страница 8: ...nditions accident misuse improper instal lation modi cation repair storage or handling or any other cause not the fault of Brodie are not covered by this limited warranty and shall be at Buyer s expen...

Страница 9: ...International P O Box 450 30459 0450 19267 Highway 301 North Statesboro GA 30461 USA www brodieintl com Phone 1 912 489 0200 3 1 Limited Warranty Continued A decontamination statement RMA and Customer...

Страница 10: ...g returned to the factory A Decontamination Statement is included in the back of this manual If the equipment is removed from service it must be thoroughly drained and neutralized before it is packed...

Страница 11: ...ument end connections be fore they are sealed to reduce the effect of humidi ty on the equipment and accessories Caution must be used to ensure desiccant packs are removed prior to installation Depend...

Страница 12: ...ement 8 1 Installation Requirements 1 The instrument should be mounted on a secure foundation Provisions should be made for ver tically mounting the meter to ensure stability 2 The process piping shou...

Страница 13: ...e of jumpers on the circuit board Refer to Figure 8 1 for their con gurations The UMB housing may be rotated in 90 increments to accomodate the mounting of accessories If the UMB housing is removed fo...

Страница 14: ...ct to enter the system whilst keeping the downstream isolation valve closed 2 Open the downstream valve 10 to allow any air to be ushed from the system Do not over speed the instrument 3 Once the air...

Страница 15: ...temperature to stabilize 8 5 Custody Transfer A meter factor will need to be established under actual operating conditions if the instrument is to be used in custody transfer applications This inital...

Страница 16: ...Page 16 37 IOM BiRotor Plus R19 Truck Loading Vertical Installation for Marketing Terminal Applications BiRotor Plus Strainer Digital Control Valve Electronic Preset Figure 8 4 Vertical Installation...

Страница 17: ...is removed from the process line the line should be sealed with suitable blanking anges to prevent any possible leakage of product WARNING The internal measuring element contains closely meshed movin...

Страница 18: ...rs 1 Remove the circuit board as detailed above 2 Remove the center screw from the sensor hous ing and lift off the hold down washer 3 Lift out the inductive sensor s and spring Resistance between sen...

Страница 19: ...ge this will also facilitate in fully draining the instrument of process uid 2 Remove screws and lift off the oulet housing 3 Remove O ring 4 Holding the measuring unit assembly by the ribs carefully...

Страница 20: ...ces NOTE Any elastomers that have been removed should be replaced with new parts during reassembly Figure 9 3 Measuring Unit Disassembly 9 6 Complete Disassembly of the Measuring Unit 1 Place a folded...

Страница 21: ...aring races should be ush with the bottom of the end plate once the bearings have been pressed in correctly The outer race of an old bearing can be used to assist in proper seating 4 Attach one end pl...

Страница 22: ...ocates in the hole of the timing gears and nuts to the rotor shafts Tighten these only nger tight until the clearances have been correctly set Refer to section 9 8 Setting clearances 10 Replace the pu...

Страница 23: ...stricted torque the nut on the left hand timing gear to 15 20 ft lbs for B27X B28X B29X or 45 50 ft lbs for B30X B31X B32X 4 Remove the shims and folded rag and check for correct clearance by slowly r...

Страница 24: ...s Power failure Ensure power is connected to the device and all associated accessories Meter rotors jammed with debris Remove debris from rotors and check for damage to rotors timing gears and bearing...

Страница 25: ...es welding beads etc should be removed at frequent intervals to prevent their abrasive action from damaging the basket screen There is a Brodie Strainer of the proper size and pressure rating to accom...

Страница 26: ...023 Low Temp Viton 1289 120 Low Swell Nitrile 026 Viton F 016 FluoroSilicon Strainer Baskets To be ef cient strainer baskets must be kept clean A buildup of sediment increases pressure drop and decre...

Страница 27: ...IOM BiRotor Plus R19 Page 27 37 12 1 BiRotor Plus Illustrated Parts List...

Страница 28: ...2 O ring 157360 XXX 1 23 Sensor Housing MTRs 86820 500M 86820 500P C F Sensor Housing MTRs and NACE 86820 500N 86820 500R C F 24 Weather Seal 152066 026 4 25 UMB Screws 151496M 13 26 Weather Seal 1500...

Страница 29: ...F 22 O ring 157360 XXX 1 23 Sensor Housing MTRs 86820 500M 86820 500P C F Sensor Housing MTRs and NACE 86820 500N 86820 500R C F 24 Weather Seal 152066 026 4 25 UMB Screws 151496M 13 26 Weather Seal...

Страница 30: ...23 Sensor Housing MTRs 86820 500M C F Sensor Housing MTRs and NACE 86820 500N C F 24 Weather Seal 152066 026 4 25 UMB Screws 151496M 13 26 Weather Seal 1500093 026 1 27 Pick Off Standard 899 00 201 00...

Страница 31: ...IOM BiRotor Plus R19 Page 31 37 12 2 BiRotor Plus Illustrated Parts List B3XX...

Страница 32: ...Page 32 37 IOM BiRotor Plus R19 12 3 BiRotor Plus Illustrated Parts List B3XX...

Страница 33: ...2 1 24 SCREW 153966 6 25 WEATHER SEAL 152066 026 4 26 O RING 157079 XXX 1 27 HOUSING 108820P 1 28 RTD Miniature 1500574 0 29 WASHER 151854 019 0 Item Description Model Qty 30 SPRING 1500609 2 31 SPRIN...

Страница 34: ...ealth and Safety Hazards Precautions First Aid I hereby certify the equipment being returned has been cleaned and decontaminated in accordance with good industrial practices and in compliance with OSH...

Страница 35: ...IOM BiRotor Plus R19 Page 35 37...

Страница 36: ...at was happening at time of failure _________________ ___________________________________________________ Additional Comments _______________________________ __________________________________________...

Страница 37: ...Brodie International P O Box 450 30459 0450 19267 Highway 301 North Statesboro GA 30461 USA sales brodieintl com 1 912 489 0200 1 912 489 0294 Email Phone Fax...

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