Broderson IC-35-2F Скачать руководство пользователя страница 1

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PRINTED IN USA



2011

P/N 990-30168

BRODERSON MFG. CORP.

OPERATION AND

MAINTENANCE MANUAL

IC-35-2F

OWNER: _________________________________________________________________________

_________________________________________________________________________

SOLD AND SERVICED BY: _________________________________________________________

_________________________________________________________

MODEL NO. ___________________________ SERIAL NO. ______________________________

Courtesy of Crane.Market

Содержание IC-35-2F

Страница 1: ...___________________________________________ _________________________________________________________________________ SOLD AND SERVICED BY _________________________________________________________ ___...

Страница 2: ...her location selected by it for inspection and testing to determine whether they were defective at the date of shipment prior to replacement thereof The warranty herein made is extended only to the or...

Страница 3: ...ine oil level 3 Check general condition of tires 4 Visually inspect for loose pins and physical damage 5 Check fuel level 6 Check engine oil pressure 7 Check engine coolant temperature 8 Check battery...

Страница 4: ...Part Line Reeving 2 14 Safety Devices 2 15 Optional Equipment Operation 2 16 Boom Extension 2 16 Front Auxiliary Winch 2 17 Switch and Indicator Symbols on BMC Cranes 2 18 SECTION 3 MAINTENANCE Safet...

Страница 5: ...ents 3 25 Control Valves 3 25 Boom Cylinder Holding Valve 3 26 Extension Cylinder Holding Valve 3 26 Engine Maintenance 3 27 Air Cleaner Service 3 27 Cooling System 3 27 Spare Parts List 3 27 Major En...

Страница 6: ...these conditions The recommendations for periodic inspection test and maintenance are minimum standards for safe and economical performance When ordering parts the unit serial number unit model numbe...

Страница 7: ...1 2 DIMENSIONS AND ORIENTATION IC 35 2F Courtesy of Crane Market...

Страница 8: ...1 3 TURNING DIMENSIONS Courtesy of Crane Market...

Страница 9: ...raulic boom extension cylinders and hydraulic powered hoist A Rated Capacity Limiter is also standard IC 35 2F 3 section hydraulically extended boom with capacity of 8 000 pounds 3629 kg at a 4 foot 1...

Страница 10: ...30 1 Grade Limit 20 Boom Movement Rotation Continuous Elevation 70 degrees Extension 12 feet 3 66 m Tail swing 3 feet 6 inches 1 07 m Boom Speeds Rotation 360 deg in 39 sec 1 5 rpm Elevation 17 second...

Страница 11: ...12V 40 amp alternator Dry Weight 406 pounds 184 kg No weight change from gasoline engine Spark Arrestor Muffler Spark arrestor muffler used in addition to standard muffler Net Weight 10 pounds 5 kg En...

Страница 12: ...t 312 pounds 142 kg Spare Tire Wheel 7 50 x 10 pneumatic tires 16 ply Front or rear axle must be specified Net Weight 80 pounds 37 kg Chassis Standard Cargo Deck 29 square foot 2 7 m2 area A maximum o...

Страница 13: ...Mirrors One right hand and one left hand mirror 6 152 mm diameter mounted on deck stakes Pivot out of way when contacted by obstacle at side of deck Net Weight 12 pounds 6 kg Operator s Compartment St...

Страница 14: ...ammeter oil pressure water temperature and hydraulic oil temperature gauges Hourmeter records hours only during actual engine operation Outrigger Alarm System 112 dB alarm with alternating two tone so...

Страница 15: ...line speed of 86 ft min 26 m min Hoist includes 85 feet 26 m of 3 8 inch 9 5 mm wire rope downhaul weight swivel hook and sheave block for 2 part line Required for lifts over 4 000 pounds 1814 kg She...

Страница 16: ...vides 8 feet 2 4 m of additional length for lifting loads with load line Boom extension may be stowed along side base boom section when not in use Tip sheave attaching brackets and pins included Deduc...

Страница 17: ...Courtesy of Crane Market...

Страница 18: ...each day thoroughly inspect the entire crane to be sure it is in good operating condition 2 Inspect load hoist rope and wedge socket daily We recommend rope inspection replacement and maintenance in a...

Страница 19: ...contraction of the hydraulic oil in the cylinders 4 Do not use crane to drag loads sideways 5 6 7 Level the crane before lifting A small incline will significantly reduce the capacity Use appropriate...

Страница 20: ...e boom is moving fast this will cause the load to bounce or swing which could cause loss of control of load or tipping 18 The amount of counterweight supplied with this crane should never be changed U...

Страница 21: ...ER FRONT ON RUBBER capacity 2 When raising the boom or moving the unit with boom elevated be sure there is adequate overhead clearance for boom 3 For carrying loads on decks A Boom must be retracted c...

Страница 22: ...slopes Normal braking is provided by the hydrostatic transmission when the accelerator pedal is released The brake pedal actuates disc brakes attached to each torque hub The parking brake is applied...

Страница 23: ...stem depress reset button while starting and for a few seconds after 5 While warming the engine set up the Rated Capacity Limiter configuration 6 Stow boom over front 7 Pull hoist line snug 8 Retract...

Страница 24: ...d at low rpm engine speed 5 While warming the engine set up the Rated Capacity Limiter configuration 6 Move accelerator pedal to medium to full speed 7 Set all outriggers fully down on firm level surf...

Страница 25: ...ition If the load is the maximum for the loadline or attachment the load should be set down in a safe place using the HOIST LOWER control and the load or attachment changed TELESCOPE RETRACT may also...

Страница 26: ...pacity Limiter displays a load load radius and boom angle that are obtained from electronic calculations using readings from pressure length and angle sensors These readings cannot be exact and should...

Страница 27: ...at which the load is being handled Boom extension capacities depend on the boom angle as well as the load radius The capacities shown on the capacity chart are the maximum allowable at the indicated r...

Страница 28: ...crane for transport to a new location The closest we can get to the load is at a 6 foot 1 83 m load radius over the side We see on the chart that 4000 pounds 1815 kg is the maximum load on one part li...

Страница 29: ...2 12 CRANE CAPACITY CHART FOR IC 35 2F Courtesy of Crane Market...

Страница 30: ...2 12M CRANE CAPACITY CHART FOR IC 35 2F METRIC Courtesy of Crane Market...

Страница 31: ...Courtesy of Crane Market...

Страница 32: ...s The load line must pass through the center of the downhaul through the wedge socket and the dead end clamped in the block as shown in the figure below For loads above 4 000 pounds 1815 kg the sheave...

Страница 33: ...nd for changing it use the following procedure to prevent fouling the load line on the hoist Raise the boom about 5 feet 1 52 m and lower the hoist until the hook nearly touches the ground Then lay th...

Страница 34: ...ure line failure occur This valve is adjustable to hold the desired load If the boom creeps in under load this valve should be adjusted If adjustment fails to correct the problem there is an internal...

Страница 35: ...ont stow pin is in place and the attach pins are removed from the lugs on the boom tip and the mating lugs on the boom extension 7 Remove the rear locking pin and swing the boom extension away from th...

Страница 36: ...tion The front auxiliary winch is designed for the following uses 1 As a tag line for restraining loads on the boom load line during pick and carry operation 2 To drag loads on the ground to a positio...

Страница 37: ...d washer switch Off Stop Windshield defroster switch Battery not charging Heater switch Hour meter Air conditioner switch Read operator s manual Ventilation fan switch Sound level notification Parking...

Страница 38: ...ssion oil temperature Engine start Brake fluid fill location Engine idle set Hydraulic oil low level mark Check engine Hydraulic oil filter restriction indicator Stop engine Hydraulic temperature gaug...

Страница 39: ...Courtesy of Crane Market...

Страница 40: ...doctor at once Serious reaction or infection can occur 6 Wear safety glasses and shoes 7 Do not wear loose fitting or torn clothing 8 Remove rings and other jewelry 9 Wear heavy leather gloves when w...

Страница 41: ...lost or damaged 21 Always replace all guards and covers after working on the crane 22 After working on the hydraulic system remove air from the lines and cylinders involved by cycling them full stroke...

Страница 42: ...2 Start engine 13 Check oil pressure 14 Check ammeter 15 Check power steering for operation 16 Check transmission control switch and accelerator pedal for operation 17 Check lights for operation 18 Te...

Страница 43: ...back up alarm for proper operation 20 Check operation of Rated Capacity Limiter according to the RCL User Manual 21 Check hydraulic hoses particularly those that flex during crane operation 22 Check...

Страница 44: ...operation of outrigger warning light as described on page 2 9 250 HOUR INTERVAL 1 50 hour maintenance 2 50 and 250 hour lubrication 3 Change engine oil and filter 4 Check tension of fan and alternato...

Страница 45: ...d water 6 Perform engine maintenance specified in engine manual for 24 month interval S N _______________HOURS ________DATE ________BY ___________________ COMMENTS PARTS REQUIRED _____________________...

Страница 46: ...obilube HD 80W 90 gear lube or equivalent SAE 80W 90 On new cranes drain oil after first 50 hours of use and refill Check oil level every 50 hours Drain and refill after 1 000 hours of operation or af...

Страница 47: ...3 8 IC 35 LUBRICATION CHART Courtesy of Crane Market...

Страница 48: ...12 Check 250 Change 12 Mo 18 Rotation Gear Teeth OGG X Brush On 19 Sheave Block MPG X 2 Zerks 20 Sheave Pins MPG X 1 Zerk Std 1 On Boom Ext 21 Steering Cylinder Ends MPG X 2 Zerks 22 Steering Sector...

Страница 49: ...must rotate in the same direction as the hoist 2 Check the seizings on the ends of the cable and replace them if they are missing or damaged 3 Install the cable over the boom tip sheave and route it...

Страница 50: ...sheave block See the Operation Section for instructions on reeving and wedge socket attachment 12 Install the cable retainer pins and cotters in the tip sheave plates 13 For the cable break in lower...

Страница 51: ...3 12 JIC SCHEMATIC Courtesy of Crane Market...

Страница 52: ...3 12M JIC SCHEMATIC METRIC Courtesy of Crane Market...

Страница 53: ...Courtesy of Crane Market...

Страница 54: ...required the entire flow goes through the priority valve and leaves through port EF to the crane valve The crane operating speed is not affected since there is no loss of volume passing through the p...

Страница 55: ...3 14 STEERING SYSTEM Courtesy of Crane Market...

Страница 56: ...entarily take more oil than the wheel that has traction When this happens a spool inside the positraction valve will shift and restrict the high flow to the spinning wheel forcing flow to the wheel wi...

Страница 57: ...3 16 IC 35 PROPULSION SYSTEM Courtesy of Crane Market...

Страница 58: ...essure port The port is the highest port on top of the pump and has a 6 elbow with a hose that connects with the brake release valve This may be disconnected or a tee may be inserted See figure below...

Страница 59: ...connected in step 3 Place the control switch in the FORWARD position and slowly push the accelerator until the wheels turn slowly Run for 5 minutes and repeat in reverse direction Then increase to ful...

Страница 60: ...eck valve is faulty P Charge pump key sheared Inspect charge pump for damage replace key Q Charge pump worn or scored or damaged Remove parts and examine Replace defective parts If severe scoring is i...

Страница 61: ...into the clean container and inspect the oil for water and excessive contaminants If water is found the oil should be changed in the reservoir and purged out of the cylinders If excessive particles ar...

Страница 62: ...apid deterioration of the oil will result and moving parts and seals will wear more quickly The cause of the excess heat should be determined and corrected Oil temperature should never exceed 200 F 93...

Страница 63: ...om cavitation due to low oil level 11 Start the engine and run at low idle for about 10 seconds after flow starts from both return lines into waste oil sump This should purge the pressure and return l...

Страница 64: ...ll the reservoir 30 Run engine and cycle all of the cylinders in and out several times BLEEDING THE BRAKES The brake module on the end of each torque hub has a pedal operated function and a spring app...

Страница 65: ...ghten pipe threads 4 Do not use Teflon tape to seal pipe treads Loctite type anaerobic sealant is preferred Leaks in component parts such as pumps valves and motors that cannot be stopped by tightenin...

Страница 66: ...2 Clogged suction filter or shut off valve not fully opened 3 Valve spool linkage not allowing control valve to fully open Valve spool should move 5 16 8 mm each way from neutral 4 Adjust relief valv...

Страница 67: ...the screw counterclockwise one half turn and retest Repeat until unpowered boom movement stops Retighten the jam nuts If adjusting the valve does not help the cylinder may have internal leakage or the...

Страница 68: ...s appearance If you think the filter may need service remove it and replace or clean it before reassembling air cleaner Conditions where more dirt than usual is in the air especially soot will make mo...

Страница 69: ...is further restrained from torsional movement by four bolts at the sides of the gearbox Proper adjustment exists when there is 010 inch 0 254 mm backlash between the pinion and bull gear teeth If adj...

Страница 70: ...54 60 81 1 2 37 50 60 81 92 125 9 16 53 72 88 119 132 179 5 8 74 100 120 163 180 244 3 4 120 163 200 271 296 401 7 8 190 258 302 409 473 641 1 282 382 466 632 714 968 THE FOLLOWING RULES APPLY TO THE...

Страница 71: ...Powered by TCPDF www tcpdf org Courtesy of Crane Market...

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