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GAS CHARACTERISTICS

All gas units are tested using local gas sup-
ply. Your unit may or may not operate cor-
rectly on your type of gas. Therefore, the
unit should be checked and corrected if
necessary. See service manual.

DO NOT attempt to use
any other gas than that

specified on data plate located on the
front panel.

BTU/HR Ratings:

US & Canada:

Cast Iron Burner:

Natural Gas: 100,000 BTU
Propane: 100,000 BTU

Tubular Steel Burner

Natural Gas: 95,000 BTU
Propane: 95,000 BTU

EU:

G20: 26.4 kW net
G31: 26.4 kW net

Gas Pressure and Orifices:

•

If adjustment of the regulator does not
deliver the correct BTU per hour or if
another type of gas is to be used, con-
tact your local gas supply company for
correct gas pressure and orifice sizing.

Maximum gas supply line pressure:

Natural (G20) Gas: 7” wc (17.4mbar)
Propane (G31) Gas: 14” wc (34.9
mbar)

Manifold pressure at test fitting:
Cast Iron Burner:

Natural (G20) Gas: 4.0”wc (9.9 mbar)
Propane (G31) Gas: 10.0”wc (24.9
mbar)

Tubular Steel Burner:

Natural (G20) Gas: 3.5”wc (8.7 mbar)
Propane (G31) Gas: 10.0”wc (24.9
mbar)

Main burner orifice size:

Natural (G20) Gas: #14 (4.50mm)
Propane (G31) Gas: #32 (2.87mm)

Pilot burner orifice size:

Natural (G20) Gas: .018 (.46mm)
Propane (G31) Gas: .011 (.27mm)

broaster.com

Manual #17278 9/13 Rev 6/16

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Содержание 2400 Series

Страница 1: ...ter Chicken Broasted Broaster Chicken Broaster Foods and Broasterie are registered trademarks Usage is available only to licensed operators with written authorization from the Broaster Company Be sure ALL installers read understand and have access to this manual at all times Manual 17278 9 13 Rev 9 16 INSTALLATION MANUAL BROASTER 2400 PRESSURE FRYER w SmartTouch ...

Страница 2: ......

Страница 3: ...each filtering cycle Make sure Pressure Relief Valve and Pressure Gauge ports on bottom of cover are clear of any oil or grease buildup Make sure Pressure Relief Valve and Pressure Gauge ports on bottom of cover are clear of any oil or grease buildup 2400GH Post in prominent locations instructions to be followed in the event that the user smells gas This information can be obtained from your local...

Страница 4: ... Gas Ranges ANSI Z83 11 CSA 1 8 to guard against transmission of strain to the gas connectors Failure to restrain the fryer could allow it to move causing hot shortening to spill out or a possible break in the gas line causing an explosive condition broaster com Manual 17278 9 13 Rev 10 15 ...

Страница 5: ...USTMENTS IF NEEDED 2 1 3 2400GH INSTALLATION 3 1 GENERAL REQUIREMENTS 3 1 EU 3 1 US Canada 3 1 ELECTRICAL CHARACTERISTICS 3 2 ELECTRICAL CONNECTIONS 3 2 GAS CHARACTERISTICS 3 3 BTU HR Ratings 3 3 US Canada 3 3 EU 3 3 Gas Pressure And Orifices 3 3 Gas Conversion 3 4 USA Canada 3 4 EU 3 4 High Altitude 3 4 Unit Dimensions For Gas Hook Up 3 4 GAS PIPING 3 5 Example Of Piping System Design 3 6 Wiring ...

Страница 6: ... 7 Access For Hook up 4 7 Phase Wiring 4 7 Unit Dimensions For Electrical Hook up 4 7 Wiring Diagrams 4 8 Domestic 2400E 4 8 Export 2400EXP 4 9 EU 2400ECE 4 10 5 OPERATIONAL CHECK OUT 5 1 COVER ASSEMBLY 5 1 INITIAL START UP 5 1 ELECTRIC 5 1 GAS 5 2 LIGHTING INSTRUCTIONS 5 2 Start Up 5 2 Shut Down 5 3 MAIN BURNER FLAME ADJUSTMENT 5 3 broaster com Manual 17278 5 02 Rev 10 15 ...

Страница 7: ...th adequate ties Provision must be made to eliminate movement of the unit which might cause strain on electrical and gas connections DO NOT install unit where traffic areas are on either side or in back of unit CLEARANCE USA Gas units are to be installed only in non combustible locations Minimum clear ances for non combustible construc tion is 0 inches from sides and 6 inches from back CANADA Gas ...

Страница 8: ...tection Associa tion ANSI NFPA Standard No 96 be followed for the design installation and use of exhaust system compo nents This includes hoods grease removal devices exhaust ducts dampers air moving devices auxiliary equipment and fire extinguishing equipment for the exhaust system and the cooking equipment used there with in commercial industrial institu tional and similar cooking applications 3...

Страница 9: ...Dimensions In Inches SAFETY AND OPERATING INSTRUCTIONS BEFORE OPERATING CHECK OIL LEVEL CAUTION 0 2 1 4 7 5 8 3 6 9 MAXIMUM WORKING PRESSURE 15 PSI DANGER NSF CLOSED OPEN broaster com Manual 17278 9 13 Rev 2 14 ...

Страница 10: ...1 4 Hood Dimension In Millimeters broaster com Manual 17278 9 13 Rev 2 14 ...

Страница 11: ... of pan 3 Install washers and keps nuts onto studs but do not tighten 4 Tighten nut onto fitting 2 5 Lubricate O ring 4 with cooking oil Install O ring into groove on riser line 1 6 Install filter pan under unit and align riser line with suction line 5 7 Tighten keps nuts mounting riser line to filter pan 8 See Operation Manual for additional assembly ADDITIONAL ADJUSTMENTS IF NEEDED 1 Loosen nut ...

Страница 12: ......

Страница 13: ...ated in a path of exit and clearly identified A gas shutoff valve installed in gas supply line should be located in a path of exit and clearly identified Keep burner area free and clear of all combustible materials DO NOT obstruct exhaust flue or open area around bottom of unit at the front back and sides which would restrict the flow of combustion and ventilation air Consult a local ventilation c...

Страница 14: ...the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 2 as applicable ELECTRICAL CONNECTIONS Applied voltage should match dataplate listed voltage Electrical Grounding Instructions The unit is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three p...

Страница 15: ...ressure and Orifices If adjustment of the regulator does not deliver the correct BTU per hour or if another type of gas is to be used con tact your local gas supply company for correct gas pressure and orifice sizing Maximum gas supply line pressure Natural G20 Gas 7 wc 17 4mbar Propane G31 Gas 14 wc 34 9 mbar Manifold pressure at test fitting Cast Iron Burner Natural G20 Gas 4 0 wc 9 9 mbar Propa...

Страница 16: ...converting from one type of gas to another High Altitude For operation at elevations above 2 000 feet above sea level gas input must be reduced 4 for each 1 000 feet Con tact your local Broaster Company repre sentative for correct orifice sizing broaster com Manual 17278 9 13 Rev 10 15 ...

Страница 17: ...ances which must operate from the same gas supply Be sure piping will not interfere with drain pails or valves A compound resistant to the action of liquified petroleum gas should be used on the threads of gas supply piping joints Check all connections and pipes with a soap and water solution Bubbles indicate a gas leak DO NOT use an open flame to check for gas leaks Determine the required pipe si...

Страница 18: ...th in Feet Nominal Iron Pipe Size Inches 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 4 10 132 278 520 1 050 1 600 3 050 4 800 8 500 17 500 20 92 190 350 730 1 100 2 100 3 300 5 900 12 000 30 73 152 285 590 890 1 650 2 700 4 700 9 700 40 63 130 245 500 760 1 450 2 300 4 100 8 300 50 56 115 215 440 670 1 270 2 000 3 600 7 400 60 50 105 195 400 610 1 150 1 850 3 250 6 800 70 46 96 180 370 560 1 050 1 700 3 000 6...

Страница 19: ...3 7 Wiring diagrams MODEL 2400GH DOMESTIC MODEL 2400GHXP EXPORT broaster com Manual 17278 9 13 Rev 10 15 ...

Страница 20: ...3 8 MODEL 2400GHCE UK broaster com Manual 17278 9 13 Rev 6 16 ...

Страница 21: ...nnection in the USA 220 or 240 applied voltage 50 60Hz 3 phase connec tion in the European Union Be sure to check the wiring diagram located inside the front panel It shows electrical cir cuits and connections See Access For Hook Up under ELECTRICAL HOOK UP When installed the unit must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electr...

Страница 22: ...n and two screws from bottom of front panel Pull out and down on bottom to remove Phase Wiring Phase wiring diagram is located inside the front panel Electric units are shipped from the factory wired for 3 phase In this case applied voltage must be connected to L1 L2 and L3 of contactor C1 and a ground wire to the GND connector Unit Dimensions For Electrical Hook Up Check all contactor screw conne...

Страница 23: ...4 3 2400E 208 or 240VAC broaster com Manual 17278 9 13 Rev 9 16 ...

Страница 24: ...4 4 EXPORT 2400E ST 220 380VAC to 240 415VAC broaster com Manual 17278 9 13 Rev 9 16 ...

Страница 25: ...4 5 EU 2400ECE ST 230 400V broaster com Manual 17278 9 13 Rev 10 15 ...

Страница 26: ......

Страница 27: ...side and locking pin should move in and out over the cover INITIAL STARTUP ELECTRIC DO NOT operate unit without filter pan and filter pan cover in its proper position Filter pan cover must be wiped clean after each filtering cycle 1 Clean unit as outlined in the operation manual 2 Make sure power switch is OFF 3 Install cover O ring as outlined under COVER in CLEANING section of oper ation manual ...

Страница 28: ...e on top of burner It should be all blue and settled on the face of the burner If it is not see MAIN BURNER FLAME ADMUSTMENT 8 If CHEC appears in display turn unit off and back on 9 Set time and temperature as described in section 6 of the operation manual 10 Turn pressure regulating valve handle to CLOSED The timer will start count ing down At the end of a cook cycle an audible alarm will sound u...

Страница 29: ... tighten the clamps on each side of the support bracket to hold the pipe in position Is the flame blue and settled on the face of the burner If it is no further adjustment is necessary otherwise continue 3 Remove the LH side panel 4 Using an adjustable wrench or large pair of pliers carefully change the angle of the orifice holder mounting bracket up or down so the orifice is pointing down the mid...

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Страница 32: ...Broaster Company 2855 Cranston Road Beloit WI 53511 3991 608 365 0193 broaster com ...

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