5
84
A. Cut cable strap to release EFI wire harness from
mechanical diaphragm fuel pump bracket.
B. Remove two hex flange screws to release
mechanical diaphragm fuel pump from bracket.
C. Squeeze hose clip and remove crankcase
vacuum hose from pulse line fitting on
mechanical diaphragm fuel pump.
D. Remove upper outside hex flange screw to
release lifting eye, mechanical diaphragm fuel
pump bracket, and blower housing from intake
manifold.
E. Remove upper inside hex flange screw to release
lifting eye, mechanical diaphragm fuel pump
bracket, blower housing, and heat shield flange
from intake manifold.
F. Remove two lower hex flange screws to release
blower housing from heat shield and flywheel
backplate flanges.
3. On cylinder 2 side, proceed as follows:
A. Remove two hex flange screws to release valve
cover from cylinder head.
B. Remove upper outside hex flange screw to
release fuel pump module cover bracket and
blower housing from intake manifold.
C. Remove upper inside hex flange screw to release
fuel pump module cover bracket, blower housing,
and heat shield flange from intake manifold.
D. Remove two lower hex flange screws to release
oil cooler bracket and blower housing from heat
shield and flywheel backplate flanges.
4. Squeeze clip and remove EVAP tube from vent port
at top of fuel pump module.
5. Cut cable strap to release fuel pump module
connector conduit from socket/pin housing. Pull out
grey secondary lock and press to disconnect fuel
pump module connector.
6. Squeeze two tabs on quick disconnect fitting to
release fuel rail from fuel outlet port of fuel pump
module.
NOTE:
Wrap shop towel around fitting to catch any
fuel leakage.
7. Remove blower housing and fuel pump module with
attached mechanical diaphragm fuel pump as a
single assembly.
Installation
1. Align upper holes in blower housing with those in
intake manifold. Align lower holes in blower housing
with weld nuts on heat shield and flywheel backplate
flanges.
2. On cylinder 1 side, proceed as follows:
A. Start two lower hex flange screws to fasten
blower housing to heat shield and flywheel
backplate flanges.
B. Start upper inside hex flange screw to fasten
lifting eye, mechanical diaphragm fuel pump
bracket, blower housing, and heat shield flange to
intake manifold.
C. Start upper outside hex flange screw to fasten
lifting eye, mechanical diaphragm fuel pump
bracket, and blower housing to intake manifold.
3. On cylinder 2 side, proceed as follows:
A. Start two lower hex flange screws to fasten oil
cooler bracket and blower housing to heat shield
and flywheel backplate flanges.
B. Start upper inside hex flange screw to fasten fuel
pump module cover bracket, blower housing and
heat shield flange to intake manifold.
C. Start upper outside hex flange screw to fasten
fuel pump module cover bracket and blower
housing to intake manifold.
4. Alternately tighten four upper blower housing to
intake manifold screws to
135 lb-in
(15 Nm) using a
crosswise pattern.
5. Alternately tighten four lower blower housing to heat
shield/flywheel backplate screws to
90 lb-in
(10 Nm)
using a crosswise pattern.
6. Install two hex flange screws to fasten valve cover to
cylinder head. Alternately tighten screws to
35-48 lb-
in
(4-5 Nm).
7. Install two hex flange screws to fasten mechanical
diaphragm fuel pump to bracket. Alternately tighten
screws to
45 lb-in
(5 Nm).
8. Squeeze hose clip and install crankcase vacuum
hose onto pulse line fitting of mechanical diaphragm
fuel pump.
9. Install
new
cable strap to secure EFI wire harness
to outside leg of mechanical diaphragm fuel pump
bracket.
10. Firmly push quick disconnect fitting on fuel rail onto
fuel outlet port of fuel pump module. Gently tug fitting
to verify that it is properly seated and secure.
11. Connect fuel pump module connector. Push in grey
secondary lock to secure.
12. Install
new
cable strap to secure fuel pump module
connector conduit to socket/pin housing. See Figure
11.
13. Squeeze clip and install EVAP tube to vent port at top
of fuel pump module.
14. See
Fuel Pump Module Cover, Installation
.
Not for
Reproduction
Содержание Vanguard EFI 380000
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