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13 

9 TROUBLE-SHOOTING 

Situation 

Cause of trouble 

Remedy 

1. Jack does not hold firmly 
the load. 

Brake slipping. 

Brake adjusting or repair 
according to Chapter 
„Maintenance“. 

2. Jack jacks up heavily or 
does not raise the load. 

(1) Jack is overloaded. 
 
(2) Damaged geared 
transmission. 

(1) Remove the cause-
sticking, seizing of 
equipment mechanism 
(2) Repair of the jack 

3. Jack emits the special 
noise. 

Insufficiently greased 
geared transmission. 
 
 

Carry out the lubrication of 
the geared transmissions 
by grease. 

4. Characteristic sound is 
not heard when snapping 
the pawls to dents of 
ratchet. 

Malfunction of pawls. 
Rust, impurities, broken 
spring. 

Clean up, replace the 
spring. 

 

10 GREASING 

10.1

 

GENERAL 

Before application of the grease remove old grease, clean up components with grease 
solvent and apply new grease. Use grease specified by the producer. 
Lifters of load capacity 2,5, 5 a 10t are equipped with a lubrication plug on the cover of 
the  gear  transfer.  We  recommend  regular  lubrication  of  the  gear  mechanism  at  least 
once every 6 months. 
Use  grease:  Universal  lithium  plastic  lubricant,  water  resistant,  usable  in  a  minimum 
range of working temperatures from -20°C to +50°C. For example A2, LV2EP.  

!  WARNING 

All lubricants (grease, oil) used in the NEXP version must have an ignition temperature 
higher than 135°C. E.g. LV2EP, …. 

 

10.2

 

JACK

 

MECHANISM 

Lubricate products with a load capacity of 2,5t, 5t and 10t with a lubrication press via a 
lubrication plug on the cover.  
Grease all slipping or moveable surfaces on the crank of the jack. 

 !  NOTICE 

Imperfect maintenance and insufficient greasing can cause serious accidents.  

 

ALWAYS 

grease  it  more  often  in  corrosive  environment  (salt  water,  oceanic  climate, 

acids etc.) than in ordinary circumstances. 

 

 

 

 

 

 

 

 

 

Содержание 15-00-CON

Страница 1: ...load capacity 10t CONTAINER WALL MOUNTED CONSTRUCTION CON W CONTAINER DESIGN CON these versions are further available in variants DESIGN WITH RATCHET CRANK RK DESIGN WITH RATCHET HANDLE LEVER RKP DES...

Страница 2: ...N 10 7 2 SAFETY WORK ENVIRONMENT 10 8 JACK CHECK 11 8 1 INSPECTION 11 8 1 1 Inspections types 11 8 1 2 Daily inspection 11 8 1 3 Regular inspection 11 8 1 4 Jack occasionally used 11 8 1 5 Report on i...

Страница 3: ...plant etc The weight of a movable part of a structure when handling does not have to exceed specified permitted load capacity of the jack 2 2 The jack by its design meets requirements provided by Dir...

Страница 4: ...nsure the jack would be operated by physically fit qualified and instructed persons older than 18 years familiarized with the operation manual and trained in security of work and mode of operation ALW...

Страница 5: ...the approval of the producer 4 PACKING STORAGE AND HANDLING 4 1 PACKING 4 1 1 Jacks are supplied in assembled state in bulk in transport cases 4 1 2 The following accompanying documentation is a part...

Страница 6: ...0 C to 500 C 12 8 15 2 17 0 15 00 CON 11 4 13 8 15 6 15 00 CON W 5 360 850 550 22 1 25 6 28 5 15 00 CON 19 0 22 5 25 4 15 01 CON W 10 345 825 540 35 40 45 15 01 CON 33 38 43 Dimensions Type design Loa...

Страница 7: ...he load diagram Tab 5 1 MECHANICAL CLASSIFICATION Load diagram load distribution Definition Load coefficient Average daily operating time h 1 light Jacks usually being subject to the low load and only...

Страница 8: ...article 6 4 7 EN ISO 80079 36 article 6 7 and SN SN CLC TR 60079 32 1 are not used in the chain block 5 2 4 The jack does not exceed the noise values specified in the Annex No 1 article 1 7 4 2 lette...

Страница 9: ...bar ends with 25 mm 2 5t load capacity or 30 mm 5t 10t load capacity serve for mounting to a structure 6 1 2 Product design CON The manufacturer of the equipment in which the jack will be used specifi...

Страница 10: ...nt that there is the symbol of the protection type marked on the label see articles 2 3 2 4 and 5 3 of this OM 7 1 2 The jack is operated by a crank Jacking up and lowering of a structure can be inter...

Страница 11: ...inspection also during operation in the interval between regular inspections Qualified employees will determine whether any defect or damage can constitute a hazard and whether the detailed inspectio...

Страница 12: ...o retighten released parts 2 Regular inspection carried out by competent person Part Inspection method Limit criterion for putting out of operation Remedy 1 Fixative parts Visual inspection of all scr...

Страница 13: ...grease solvent and apply new grease Use grease specified by the producer Lifters of load capacity 2 5 5 a 10t are equipped with a lubrication plug on the cover of the gear transfer We recommend regula...

Страница 14: ...mark disabled or repaired jack with appropriate inscription i e OUT OF OPERATION NEVER carry out maintenance if there is a load on the jack NEVER work with the jack that is under repair ALWAYS when r...

Страница 15: ...orm maintenance in clean environment 2 NEVER disassemble the jack more than it is necessary to carrying out the needful repair 3 NEVER use excessive power when dismantling parts 4 NEVER use heat fire...

Страница 16: ...and Council directive 2014 34 EU SN EN ISO 12100 SN EN 1494 A1 SN EN 1127 2 SN EN 1127 1 SN EN ISO 80079 36 SN EN ISO 80079 37 Regulation of CBM Czech Bureau of Mine No 22 89 of the Collection of Law...

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