Boyertown Furnace RSM 500 Скачать руководство пользователя страница 34

 

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Boyertown Furnace Limited Warranty

 

Boyertown Furnace Company, Inc. (“Boyertown”) hereby warrants to the original consumer purchaser (“Purchaser”) that all equipment 

manufactured for and bearing Boyertown’s nameplate to be free from defects in workmanship or material for a period of years as indicated below 
under normal use and service at a firing rate of number (2) oil not exceeding that shown on its rating plate on all models of Boyertown Furnace.  If 
any such equipment sold by Boyertown proves to be defective in workmanship and material and if such part is within the indicated months below 
from the date of original installation returned to our factory, transportation charges prepaid, said part will be replaced or repaired, free of charge, 
F.O.B. Factory.

  

Purchaser’s remedy shall be limited to such repair or replacement and shall be purchaser’s exclusive remedy. 

 

The purchaser, by acceptance of this equipment, will assume all liability for the consequences of its use or misuse by the purchaser, his 

employees, and all other persons.  All warranties are based upon the return of the defective part to the Factory for examination, and purchaser shall 
assume responsibility and liability for transportation and labor costs. 

 

Boyertown shall not be liable for any consequential damages resulting from breach of this or any other warranty, express or 

implied

.

 

 Some states do not allow the exclusion or limitations on relief such as incidental or consequential damages, so the above limitation or 

exclusion may not apply to you.  Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to 
you. 

 

 Model 

 Warranty 

Period 

Years 

Warranty Period Months 

 

Regal Star 

     

 

 

    60 

 
 

Heat Exchanger – Residential Single Family Limited Warranty  

In addition to the above limited warranty, Boyertown warrants to the original consumer purchaser at the original installation address in a single 

family dwelling a limited “lifetime” warranty and adjustment policy on the heat exchanger.  In the event that any defect in material and workmanship 
is found to exist by Boyertown Furnace Company within twenty years (20) of the original installation, Boyertown Furnace Company will at its 
option, with the serial number and proof of purchase by the original consumer purchaser, furnish a replacement, or repair the heat exchanger.  In the 
event that any defect in material and workmanship is found to exist by Boyertown Furnace Company after twenty (20) years of the original 
installation, Boyertown Furnace Company will at its option, with the serial number and proof of purchase by the original consumer purchaser, 
provide  a new heat exchanger at fifty percent (50%) of the then current list price, or allow a credit in the amount of fifty percent (50%) of the then 
current list price of an equivalent heat exchanger toward the list price purchase of an equivalent manufactured Boyertown Furnace Company unit. 
Proof of purchase will be required of the original purchaser when the claim is made.  The purchaser must pay all other costs of warranty services, 
including labor costs involved in diagnostic calls, or in removing, servicing, or replacing warranty parts and or freight charges. 

 

 

Heat Exchanger – Commercial Limited Warranty  

In addition to the above limited warranty, Boyertown warrants to the original consumer purchaser at the original installation address, being other 

than a single family residence a ten (10) year warranty on the heat exchanger.  In the event that any defect in material and workmanship is found to 
exist by Boyertown Furnace Company within ten years (10) of the original installation, Boyertown Furnace Company will at its option, with the serial 
number and proof of purchase by the original consumer purchaser, furnish a replacement, or repair the heat exchanger.  Proof of purchase will be 
required of the original purchaser when the claim is made.  The purchaser must pay all other costs of warranty services, including labor costs 
involved in diagnostic calls, or in removing, servicing, or replacing warranty parts and or freight charges. 

 

Any Implied warranty relating to the heat exchanger covered by this warranty, including that of merchantability and fitness for 

a particular purpose shall be limited to the period of this limited warranty. 

 

Boyertown shall not be liable for any consequential damages resulting from breach of this or any other warranty, express or 

implied

.  

Some states do not allow the exclusion or limitations on relief such as incidental or consequential damages, so the above limitation or 

exclusion may not apply to you.  Some states do not allow limitations on how long an implied warranty lasts, so the above may not apply to you. 

 

Purchasers Responsibilities 

In the event the original consumer purchaser believes there is a defect in material or workmanship, he shall, within thirty (30) days of the 

discovery of the defect, notify Boyertown in writing.  Boyertown or its authorized representative at its option will inspect the furnace and its 
component parts to determine whether a defect exists and recommend repair or replacement if necessary under the terms of the warranty.  If 
Boyertown determines that no such defect exists, purchaser may still pursue its remedies by commencing a civil action, but must do so

 within (1) 

year after the cause occurred.  

Some states do not allow this (1) year limitation, so it may not be applicable to you. 

This warranty will not be applicable if the furnace has been damaged as a result of being improperly serviced, or operated, including but not 

limited to the following: 

A)  If the furnace is used or operated over its rated capacity, as shown on the rating plate, or installed for uses other than residential home 

heating or commercial heating as listed above. 

B)  The furnace not being connected to an adequate sized supply and return air ducts according to industry standards and/or restrictions of air 

flow through the furnace and duct system. 

C)  Furnace must be operated in an environment free from the effects of chlorinated hydrocarbons. 
D)  Furnace not being operated during each heating season. 
E)  Damages , defects or other losses that occur in anyway after the furnace or heat exchanger has been tampered with, or altered in any way, 

except as may be specifically directed in writing by Boyertown Furnace Company, and damages, defects or other losses arising from improper 
installation, adjustment or servicing of the furnace or heat exchanger. 

F)  No warranty is given to any equipment which has not been installed by a qualified installer according to the regulations of the National Fire 

Protection Standard for Oil Burning Equipment, NFPA No. 31 and in complete accordance with all existing local codes, regulations, ordinances, and 
authorities having jurisdiction.  A qualified installer is an individual or agency responsible for the installation and adjustment of oil burning 
equipment.  The installer should be licensed and experienced to perform the installation of such equipment according to all codes and ordinances. 

G)  This warranty does not cover expenses for the removal or reinstallation.  The purchaser shall be responsible for the cost of removing and 

reinstalling the defective part including labor and material connected therewith.  Upon request of Boyertown, it shall be the obligation of the 
purchaser to ship prepaid to Boyertown the defective part for inspection or repair. 

H)  This warranty is applicable only to defects in material and workmanship and shall not cover failure of the furnace or any of its component 

parts due to any other reason including, but not limited to (1) lack of sufficient air flow, (2) floods, (3) fire, (4) acts of God, (5)  negligent or improper 
installation, (6) corrosion of heat exchanger surfaces, (7) leaky gaskets, (8) improper maintenance of external and fire side surfaces. 

 

Содержание RSM 500

Страница 1: ...0 600 750 Installation Operation and Maintenance Manual Keep these instructions with the furnace at all times for future reference Boyertown Furnace Co PO Box 100 Boyertown PA 19512 610 369 1450 www boyertownfurnace com 9 1 15 ...

Страница 2: ...oil fired furnace is designed to burn No 1 and No 2 heating oil only DO NOT START THE BURNER UNLESS THE BLOWER ACCESS DOOR IS SECURED IN PLACE Do not store gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance The area around the furnace should be kept free and clear of combustible materials NEVER BURN GARBAGE OR REFUSE IN THE HEATING SYSTEM AND NEVER LEAVE ...

Страница 3: ...ining Chimney Connector Power Venting Vent Dampers 11 VENTILATION AND COMBUSTION AIR 14 BURNER INSTALLATION 15 WIRING Power Thermostat 15 OIL TANK AND PIPING 22 START UP Start Up Equipment Burner Adjustments 24 OPERATING AND MAINTENANCE Cleaning the Furnace Oil Burner Blowers Direct Drive Vent System Fuel Oil System Filters 26 PARTS BREAKDOWN LISTS 28 TROUBLE SHOOTING GUIDE 29 WARRANTY 34 INSTALLA...

Страница 4: ... Rise 60 F 60 F 60 F Flue Size 5 Frt Rear 5 Frt Rear 5 Frt Rear Filter Size 16 x 20 16 x 20 16 x 20 Motor PSC 3 4HP 3 Spd 10 0 FLA 3 4HP 3 Spd 10 0 FLA 3 4HP 3 Spd 10 0 FLA Motor ECM 3 4Hp Var 8 5 Amp 3 4Hp Var 8 5 Amp 3 4Hp Var 8 5 Amp RSM 600 Highboy Configuration RSM 600 Horizontal Configuration Left or Right Hand Discharge Permitted Rotate Burner Accordingly ...

Страница 5: ...M 600 2 2 Closet 18 6 Combustible 6 2 RSM 750 2 2 Closet 18 6 Combustible 6 2 Table 1 Standard Installation Clearances Horizontal Configuration MODEL Sides A Top B Front C Rear D Flooring Chimney Connector E Plenum Top Sides RSM 500 2 2 Closet 18 6 Combustible 6 2 RSM 600 2 2 Closet 18 6 Combustible 6 2 RSM 750 2 2 Closet 18 6 Combustible 6 2 Furnaces are permitted to be installed in rooms with le...

Страница 6: ...ure does not exceed 0 5 WC If the cooling unit is installed with a parallel flow arrangement dampers or other means used to control flow of air should be provided to prevent chilled air from entering the furnace If such a damper is manually operated it must be equipped with a means to prevent operation of either unit unless the damper is in the full heat or cool position NOTE When a return registe...

Страница 7: ...2 54 43 36 27 22 400 96 72 58 48 36 29 500 120 90 72 60 45 36 750 180 135 108 90 68 54 1000 240 180 144 120 90 72 1250 300 225 180 150 113 90 1500 360 270 216 180 135 108 1750 420 315 252 210 158 126 2000 480 360 288 240 180 144 Note For Systems not over 100 feet equivalent length Do not apply this table to duct systems which exceed 100 equivalent feet in length For longer systems refer to ACCA Ma...

Страница 8: ...ting of the DIP switches in the nrgMax 9103i Standby Mode The thermostat inputs are being continuously monitored by the Nidec 16 x 4 Wire Box The motor will respond to the 24 volt AC input signal from the thermostat Fan Mode When a call for fan operation is received from the thermostat G line is energized the blower will operate at a reduced speed as determined by the position of the cooling DIP s...

Страница 9: ...n figure 2 When wiring your ECM the pin locations are crucial in assuring that no damage is done to the motor or the control Figure 1 Power Connector Cooling Speed Selection AC Tons Cool Switch 1 Position Cool Switch 2 Position Prog Air Flow CFM Y2 Air Flow CFM Y1 Air Flow CFM G 4 Tons OFF OFF A 1600 1200 800 3 Tons ON OFF B 1200 900 600 2 5Tons OFF ON C 1000 750 500 2 Tons ON ON D 800 600 500 Hea...

Страница 10: ...4 Y Y2 3 C2 7 ADJUST 11 HEAT 15 G 4 DELAY 8 OUT 12 R 16 OUT PSC Motor Air Flow Heating set the blower motor speed to give the specified air temperature rise Fan on time after the burner starts is fixed by the nrgMax control at 45 seconds Fan off time can be adjusted by using the delay DIP switches to regulate the outlet air temperature at the end of a heating cycle During a call for heat the elect...

Страница 11: ...n ECM motor to PSC motor remove the ECM motor power cable 16 pin control cable and 4 pin control cable Attach the PSC motor speed leads to the proper output terminals for heating cooling and or continuous fan and any unused motor speed wires to the Unused terminals Attach the motor capcitor to the blower housing and connect the motor capacitor to the appropriate motor leads When changing from a PS...

Страница 12: ...ler and determined to be in good condition All joints of the chimney must be tightly sealed The inside of the chimney should be free of all obstruction such as loose brick broken pieces of tile or corroded metal If chimney flues are divided or there are multiple flues within one chimney make sure there are no openings in the partition separating the divided or individual flues When a new appliance...

Страница 13: ...ize flue pipe for your model furnace Any reduction in size required for the chimney must be made at the chimney connector The vent connector pipe must be made of corrosion resistant steel The vent connector pipe should be as short as possible and installed so that it has a continuous rise from the furnace to the chimney Long horizontal vent runs can result in the possibility of condensation in the...

Страница 14: ...ce entering at the highest possible level consistent with clearances to combustible materials Two or more connectors shall not be joined together unless the common connector manifold and chimney are properly sized Adequate draft must be available to safely remove all products of combustion simultaneously without leakage or back flow Power Venting The furnace may be power vented through a side wall...

Страница 15: ...the confined space shall be fitted with two openings one 6 inches from the top of the enclosure and one 6 inches from the bottom of the enclosure Each opening shall have a free area of at least 1 square inch per 2000Btu Hr of the total input of the appliances in the enclosure In calculating free area consideration must be given to the blocking effect of louvers screens or grills protesting the ope...

Страница 16: ...o the factory wired burner harness as shown in the electrical diagrams Provide electrical ground at the furnace as required by codes Emergency Power Switches Oil burner emergency switches are to be installed as required by code The homeowner should be made aware of the location and proper operation of all emergency shut off switches Thermostat and Wiring Connections Thermostats are to be non power...

Страница 17: ... Conventional System 1 Stage Heat 1 Cool PSC Motor Conventional System 1 Stage Heat 1 Cool ECM Motor O Terminal to be energized for Cooling Only Humidistat breaks on high humidity Jumper R DH if not used ...

Страница 18: ...onal System 1 Stage Heat 2 Cool ECM Motor O Terminal to be energized for Cooling Only Humidistat breaks on high humidity Jumper R DH if not used Heat Pump 1 Stage Heat 1 Stage Cool PSC Motor Furnace Auxiliary Heat ...

Страница 19: ...eating do not connect to NRG Max O terminal Humidistat breaks on high humidity Jumper R DH if not used Heat Pump 2 Stage Heat 2 Stage Cool ECM Motor Furnace Auxiliary Heat O Terminal on NRG Max terminal is to be energized on cooling If thermostat O B terminal energizes for heating do not connect to NRG Max O terminal Humidistat breaks on high humidity Jumper R DH if not used ...

Страница 20: ...20 Furnace Wiring PSC Motors ...

Страница 21: ...21 Furnace Wiring Nidec ECM Motors ...

Страница 22: ...across ceiling or floor joists Piping shall be supported and protected from physical damage and where necessary protected against corrosion as per code Piping systems shall be maintained liquid tight A piping system that has leaks constitutes a hazard which must be repaired in an approved manner All oil feed lines to burners must be air tight The slightest air leak caused by loose fittings bad gas...

Страница 23: ...um must not exceed 10 inches of mercury for single stage pumps and 15 inches for two stage pumps It is preferable to stay below these limitations When the suction line is tight and properly installed the pump will hold its vacuum for a minimum of 60 minutes after shutdown Outside Buried Tank Lift System Inside Tank Gravity Feed System ...

Страница 24: ...l oil lines valves 10 Set room thermostat to call for heat 11 Turn service switch on Burner should start On one pipe fuel system only you may have to bleed the oil system To bleed attach a clear plastic tube to the oil pump bleed port and allow oil to run until all the air is out of the oil suction line feeding the oil burner If air is still evident in the bleed line you must check the oil lines a...

Страница 25: ...y be altered to obtain the above results Lock the air band and head setting screws in place The above procedure will give a built in margin to ensure clean operation throughout the heating season Should draft conditions vary lint accumulate in the fan heavier oil delivered or other adverse conditions be encountered you will have a reasonable margin of built in protection before smoke generation be...

Страница 26: ...of the heat exchanger must be done yearly by a qualified service technician It is important to inspect and clean the heat exchanger once annually or as necessary to remove any build up of soot A layer of soot on the inside surface of the heat exchanger will result in reduced efficiency 1 Turn off all power to the furnace 2 Remove clean out covers and the flue pipe 3 Remove the burner 4 With access...

Страница 27: ...ou to remove Clean inspect blower wheel annually Lubricate blower motor as per the motor manufacturer s recommendations Vent System Clean and inspect the flue pipe draft regulator and chimney annually as outlined in this manual Fuel Oil System Check oil tank and piping for leaks annually replacing the oil filter to avoid contamination of the fuel unit and nozzle Filters Air filters should be inspe...

Страница 28: ... 2 SIDE AIR BAFFLE 17185 12 1 JACKET REAR PANEL 17015 13 1 HEAT EXCHANGER 17255 14 1 HIGH LIMIT 552315 15 1 BLOWER PARTITION 17040 16 1 MOTOR PSC 712490 16 1 1 1 1 1 MOTOR ECM NIDEC ECM POWER CABLE 31 ECM 16 X 4 WIRE BOX ECM 16 PIN CONTROL CABLE 27 ECM 4 PIN CONTROL CABLE 36 712497 15050 712498 15052 15040 17 1 CONTROL MOUNTING BRACKET 17246 18 1 BLOWER 100 10T 710401 19 1 TRANSFORMER 40VA 552200 ...

Страница 29: ... Burner Manual Replace Nozzle Nozzle Clean and Matches Preliminary Settings Air Settings Match Preliminary Settings Adjust Air Settings Refer to Burner Manual for Control Trouble Shooting Check All Fitting Connections No No No No No No No No Yes Yes Yes Yes Yes No Yes No No Yes Yes Yes Yes No Troubleshooting Guide This equipment must be serviced adjusted and started only by a qualified service age...

Страница 30: ... Volts at Burner Control Adjust Thermostat Check Supply Fuses and Disconnects Fan and Limit Operational Refer to Burner Manual Burner Off on Safety Refer to Burner Manual No No No No Yes Yes Yes Yes Check all Wiring Replace Fan and Limit No Yes Burner Will Not Start ...

Страница 31: ...er Verify a jumper wire is installed between positions 1 and 2 of the power cord connector 3 Disconnect power cord from connector on the control unit Inspect power cord for bent damaged or recessed wires and terminals 4 Restore or turn on power to the furnace Electrical Checkout 16 x 4 Wire Box 1 With power applied to the furnace both the RX and TX lights should be flashing during normal operation...

Страница 32: ...it Inspect for bent damaged or recessed wires and terminals inside of connector Replace control unit if the three pin connector contains bent damaged or recessed terminals 4 Inspect the NTC thermistor inside of control unit for any cracks or breakage Replace control unit if NTC thermistor is cracked or broken 5 Inspect capacitors inside of control unit for bulging or swelling Replace control unit ...

Страница 33: ... steps 2 and 3 3 Inspect connector on back side of motor for bent damaged or recessed wires Replace motor if connector contains bent damaged or recessed wires or terminals 4 Check phase to phase resistance between each of the three phase terminals in the motor connector Resistance levels between any two contacts should be equal If resistance is equal motor is functioning properly Replace motor if ...

Страница 34: ...Proof of purchase will be required of the original purchaser when the claim is made The purchaser must pay all other costs of warranty services including labor costs involved in diagnostic calls or in removing servicing or replacing warranty parts and or freight charges Any Implied warranty relating to the heat exchanger covered by this warranty including that of merchantability and fitness for a ...

Страница 35: ... furnace air flow and ACCA Manual D All ducts sealed and insulated as required Burner Operation Burner Model __________________ Nozzle _______GPH _______Deg _______Type_______ Burner Pump Pressure ______________ Fuel filter and fuel lines installed and inspected as per burner manual Air bled from oil piping Piping checked for leaks Burner started adjusted and tested per burner manual Furnace Opera...

Страница 36: ..._______________________ Cut and Return This Form or Register Online at www boyertownfurnace com Boyertown Furnace Co P O Box 100 Boyertown PA 19512 Date Installed ___________________________ Furnace Model __________________________ Serial Number ________________________ Name of Purchaser _________________________________________________________________________ Purchaser s Address _________________...

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