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Instruction manual

Jelly power pack

Hotline:

In case of malfunction please call our Hotline-No:

Tel.: +49 (0) 54 51 / 96 37 38

Fax.: +49 (0) 54 51 / 96 37 35

Before starting operation carefully read
and adhere to this instruction manual
and the safety advice!

Edition: 09.09

Article-No.: 3324

Содержание Jelly power pack

Страница 1: ...Hotline In case of malfunction please call our Hotline No Tel 49 0 54 51 96 37 38 Fax 49 0 54 51 96 37 35 Before starting operation carefully read and adhere to this instruction manual and the safety...

Страница 2: ...4 3 General requirements on the compressed air source 14 4 4 Connecting the implement to an external compressed air source 15 4 5 Connect the one way jelly container BIB 16 4 6 Switching the implemen...

Страница 3: ...angers Storing the instruction manual Always keep this instruction manual with the machine The instruction manual must always be at hand Transport and take over Only transport the implement standing o...

Страница 4: ...able These have been available to the user at the latest since conclusion of the contract Warranty and liability claims for personal injury or damage to property shall be excluded if they result from...

Страница 5: ...labour medical regulations and hygienic precautions Keep all safety and danger hints on the implement readable and clean and exchange if necessary 2 6 Training the personnel Only trained and advised...

Страница 6: ...unscrewed beforehand On completion of maintenance work check the function of all safety devices 2 11 Modifications Never change anything on the implement do not add anything to the implement and do no...

Страница 7: ...olt 50 Hz 2 Compressed air connection for external compressed air source The inlet air pressure of the external compressed air system may not exceed 6 bar 3 Agent hose 4 Spray pressure setting 5 Spray...

Страница 8: ...jelly container 3 special equipment Then the sucked off jelly is delivered via the agent feed pump to the flow heater Inside the flow heater the jelly is heated to the set processing temperature The...

Страница 9: ...nded spraying Hold the spray gun at a distance of approx 10 cm above the product to be sprayed and pull the trigger lever 4 Depending on the size of the surface to be sprayed use the flat jet or round...

Страница 10: ...pressure PS 6 bar Minimum maximum permissible operating temperature TS 2 C to 50 C Maximum humidity 90 External compressed air Compressed air output 90 litres min 6 bar Compressed air connection Nomin...

Страница 11: ...se up to the spray gun with spray gun with heat reflecting casing with temperature control controlled heat adjustment with pneumatically driven diaphragm controlled agent feed pump with low maintenanc...

Страница 12: ...tric circuit is protected by fuse with 16 Ampere If so connect the implement with the aid of the CEE power plug to the power supply 4 1 Operation Only operate the implement with all guards fully funct...

Страница 13: ...acid containing product Silicone textile casing for stability Resistance wires for heating Protect the agent hose against damage from sharp edged objects Danger of injury from discharging hot agent I...

Страница 14: ...rough of the pressure vessel If your present compressed air source does not meet the above requirements we recommend you use our three stage special filter unit The three stage special filter unit con...

Страница 15: ...nts on the compressed air source page 14 During the spraying procedure the implement must be permanently connected with the external compressed air source as otherwise spraying will not be possible Th...

Страница 16: ...container 3 Place the jelly containers into the holder 5 so that the adapter 4 is located below Connect the adapter 4 and the suction hose 6 via the coupling plug 7 For this simply push the socket 8 f...

Страница 17: ...up to the prior set processing temperature The temperature display 3 shows the current system temperature The implement is ready for operation if the red temperature control light 2 goes out If the i...

Страница 18: ...ion forward or backward By pressing the same key again the display continuously moves until the key is released After having obtained the desired processing temperature first release the UP or DOWN ke...

Страница 19: ...ning knob 1 To set the spraying pressure slightly pull out the turning knob 1 and turn it into the desired direction To increase the spraying pressure turn the turning knob clockwise To reduce the spr...

Страница 20: ...round jet nozzle 1 for small and round products red flat jet nozzle 2 for large areas and cake tins Exchanging the agent nozzle Secure the spray gun by means of the locking device 1 against unintende...

Страница 21: ...ft and right hand swivelling movements above the bakery products Spraying the product Unlock the spray gun locking device Hold the spray gun at a distance of approx 10 cm directly above the bakery pro...

Страница 22: ...the material channel would be the result when the system goes on heating without material Damage due to material channel which have not been flushed emptied by spraying will not be accepted as claims...

Страница 23: ...al break Connect the implement to an external compressed air source Take the spray gun out of the retainer Protect the spray gun against unintended spraying by turning the locking device After the age...

Страница 24: ...y devices Most malfunctions are caused by contamination of the compressed air and the agent to be processed To clean the implement only use clear water clear water with a maximum water temperature of...

Страница 25: ...e agent channel might be the result Connect the suction hose 1 and the cleaning hose 2 via the coupling plug 3 Dip the cleaning hose 2 into a bucket with water Actuate the spray gun and spray the wate...

Страница 26: ...he agent nozzle using hot water Re insert the agent nozzle into the bayonet cap Screw the bayonet cap back onto the spray gun 5 3 Maintenance 5 3 1 Weekly Check the hinged joint 1 between the spray gu...

Страница 27: ...connected to the electric power supply and not pressurised Switch off the implement Pull the power supply plug out of the socket Actuate the spray gun and thus discharge the residual air pressure out...

Страница 28: ...pen the implement housing before you remedy leaking compressed air connections exchanging the agent hose exchanging the agent feed pump In case of queries please do not hesitate to contact our after s...

Страница 29: ...mpressed air connections once a week Pressurise the system Switch off the implement and pull the CEE power plug from the socket Open the implement housing Refer to chapter Opening and closing the impl...

Страница 30: ...plug from the socket Separate the implement from the external compressed air source Actuate the spray gun and thus discharge the residual air pressure out off the system Open the implement housing Ref...

Страница 31: ...lement Pull the CEE power plug from the socket Separate the implement from the external compressed air source Actuate the spray gun and thus discharge the residual air pressure out off the system Open...

Страница 32: ...hermostat has been tripped Let the implement cool down Temperature control defective Contact the maintenance service Temperature does not rise Microprocessor defective Contact the maintenance service...

Страница 33: ...and maintaining 33 Jelly power pack Edition 09 09 Fault Cause Remedy The jelly is not liquid Check the jelly Spray gun only sprays air The jelly is warm and jellied already inside the jelly container...

Страница 34: ...9 09 6 Spare part list Item Article No Designation Quantity 1 3329 Spray gun body bayonet 1 2 3330 Seal kit bayonet completely 1 3 3331 Bayonet cap 607 1 4 3332 Bayonet cap 733 for round jet nozzles 1...

Страница 35: ...ly power pack Edition 09 09 Article No Designation Component 2046 Agent feed pump 1409 Silicone hose blue 6 mm yard ware 970 Bracket 13 3 VA 1655 hinged joint VA 963 Pressure regulator MRS 08 0 9 bar...

Страница 36: ...ck Edition 09 09 Article No Designation Component 1998 Plug in nipple mes 1 4 aG NW 7 2 type 26 1584 Round jet nozzle yellow 1587 Flat jet nozzle yellow 1585 Round jet nozzle green 1588 Flat jet nozzl...

Страница 37: ...Spare part list 37 Jelly power pack Edition 09 09 Article No Designation Component 1586 Flat jet nozzle red...

Страница 38: ...38 Circuit diagrams Jelly power pack Edition 09 09 7 Circuit diagrams...

Страница 39: ...Circuit diagrams 39 Jelly power pack Edition 09 09...

Страница 40: ...40 Circuit diagrams Jelly power pack Edition 09 09...

Страница 41: ...Circuit diagrams 41 Jelly power pack Edition 09 09...

Страница 42: ...42 Circuit diagrams Jelly power pack Edition 09 09...

Страница 43: ...less the damage can be traced back to a fault on our side Impure compressed air or compressed air being wet or containing foreign particles Sealings and hoses All firm or moving components which get i...

Страница 44: ...of construction Capacity Machine number is in conformity with the provisions of the following EC directives EC Machinery Directive 98 37 EC EC Low Voltage Directive 2006 95 EC EC Electromagnetic Compa...

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