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Instruction manual

Jelly economy 110 V

Hotline:

In case of malfunction please call our Hotline-No:

Tel.: +49 (0) 54 51 / 96 37 38

Fax.: +49 (0) 54 51 / 96 37 35

Before starting operation carefully read
and adhere to this instruction manual
and the safety advice!

Edition: 01.10

Article-No.: 3327

Содержание Jelly economy

Страница 1: ...Hotline In case of malfunction please call our Hotline No Tel 49 0 54 51 96 37 38 Fax 49 0 54 51 96 37 35 Before starting operation carefully read and adhere to this instruction manual and the safety...

Страница 2: ...g into operation 12 4 1 Operation 12 4 2 Agent hose 13 4 3 Connect the one way jelly container BIB 14 4 4 Switching the implement on off 15 4 5 Selecting and exchanging the agent nozzle 16 4 6 The spr...

Страница 3: ...en informed about any associated dangers Storing the instruction manual Always keep this instruction manual with the machine The instruction manual must always be at hand Transport and take over Only...

Страница 4: ...e of the equipment use of the implement with faulty safety equipment or improperly fitted or inoperative safety devices and guards not adhering to the hints in the instruction manual regarding transpo...

Страница 5: ...se from heat and sharp edges Only use a faultless electric power supply cable and a faultless agent hose Always accurately aim the spraying operation onto the bakery products Never aim at people or an...

Страница 6: ...spray air and water Spraying other materials requires the prior explicit and written approval of Messrs boyens backservice GmbH Handle and dispose of all agents and material in an appropriate manner...

Страница 7: ...mplement 7 Jelly economy Edition 01 10 3 Description of the implement 3 1 Implement diagram 1 Power supply cable 2 Agent hose 3 Spray gun 4 Spray gun retainer 5 Suction hose 6 Implement on off 7 Tempe...

Страница 8: ...f the one way jelly container Bag in Box BIB 2 or the jelly container 3 special equipment Then the sucked off jelly is delivered via the agent feed pump to the flow heater Inside the flow heater the j...

Страница 9: ...2 For spraying the product unlock the locking device 3 against unintended spraying Hold the spray gun at a distance of approx 10 cm above the product to be sprayed and pull the trigger lever 4 Dependi...

Страница 10: ...quency 50 60 Hz Fuse in the feed line 16 A Length of power supply cable 3 m Power consumption maximum 825 watt Length of the agent hose 1 2 m Measurements Length Width Height 315 mm 450 mm 350 mm Weig...

Страница 11: ...tained for hours in case of work interruptions with heated agent hose up to the spray gun with spray gun with heat reflecting casing with analog controlled heat adjustment with pneumatically driven di...

Страница 12: ...Check whether the electric circuit is protected by fuse with 16 Ampere If so connect the implement with the aid of the power plug to the power supply 4 1 Operation Only operate the implement with all...

Страница 13: ...cid containing product Silicone textile casing for stability Resistance wires for heating Protect the agent hose against damage from sharp edged objects Danger of injury from discharging hot agent In...

Страница 14: ...ontainer 3 Place the jelly containers into the holder 5 so that the adapter 4 is located below Connect the adapter 4 and the suction hose 6 via the coupling plug 7 For this simply push the socket 8 fr...

Страница 15: ...nd the agent hose heat the jelly up to the prior set processing temperature The implement is ready for operation if the red temperature control light 3 goes out If the implement is cold the heating pe...

Страница 16: ...ound jet nozzle 1 for small and round products red flat jet nozzle 2 for large areas and cake tins Exchanging the agent nozzle Secure the spray gun by means of the locking device 1 against unintended...

Страница 17: ...and right hand swivelling movements above the bakery products Spraying the product Unlock the spray gun locking device Hold the spray gun at a distance of approx 10 cm directly above the bakery produ...

Страница 18: ...lement when the system has been emptied Material burns inside the material channel would be the result when the system goes on heating without material Damage due to material channel which have not be...

Страница 19: ...yed empty before the operational break The operational break lasted less than 3 hours Take the spray gun out of the retainer Protect the spray gun against unintended spraying by turning the locking de...

Страница 20: ...n of all safety devices To clean the implement only use clear water clear water with a maximum water temperature of 50 C a moist sponge or a moist cloth never a high pressure cleaning device Clean the...

Страница 21: ...agent channel might be the result Connect the suction hose 1 and the cleaning hose 2 via the coupling plug 3 Dip the cleaning hose 2 into a bucket with water Actuate the spray gun and spray the water...

Страница 22: ...the bayonet cap Clean the agent nozzle using hot water Re insert the agent nozzle into the bayonet cap Screw the bayonet cap back onto the spray gun 5 3 Maintenance 5 3 1 Weekly Check all compressed...

Страница 23: ...ld become bent if you accidentally drop the spray gun 2 Immediately replace a bent hinged joint as hot jelly can leak from it This hinged joint 1 is o k This hinged joint 2 is bent and needs to be urg...

Страница 24: ...Pull the power supply plug out of the socket Actuate the spray gun and thus discharge the residual air pressure out off the system Manually slacken the bayonet cap 1 and remove Manually slacken the he...

Страница 25: ...he agent feed pump In case of queries please do not hesitate to contact our after sales service Disconnect the coupling plug between the jelly container and the suction hose Refer to chapter Connect t...

Страница 26: ...air leaking compressed air connections Reinstall the housing hood 5 7 Activate the safety switch The safety switch may be activated when the implement is not connected to the electric power supply and...

Страница 27: ...switch The pressure switch may be exchanged when the implement is not connected to the electric power supply and not pressurised Open the implement housing Refer to chapter Opening the implement housi...

Страница 28: ...spray gun and thus discharge the residual air pressure out off the system Open the implement housing Refer to chapter Opening the implement housing page 25 Remove the 4 fixing bolts for the compressor...

Страница 29: ...ment Pull the power supply plug out of the socket Actuate the spray gun and thus discharge the residual air pressure out off the system Open the implement housing Refer to chapter Opening the implemen...

Страница 30: ...s opened Close the drain plug Leaking compressed air connections in the implement housing You will notice leaking pressurised connections by a hissing noise in the implement housing Control all screwe...

Страница 31: ...10 6 Spare part list Item Article No Designation Quantity 1 3329 Spray gun body bayonet 1 2 3330 Seal kit bayonet completely 1 3 3331 Bayonet cap 607 1 4 3332 Bayonet cap 773 for round jet nozzles 1 5...

Страница 32: ...Spare part list Jelly economy Edition 01 10 Article No Designation Component 1410 Agent feed pump 1753 Compressor 1757 Silencer 1 8 NPK 09 1735 Pressure switch Tim 1476 Non return valve straight 1 4...

Страница 33: ...Jelly economy Edition 01 10 Article No Designation Component 1820 Temperature control light red 1758 On off switch 956 Safety switch Jelly 1409 Silicone hose blue 6 mm yard ware 970 Bracket 13 3 VA 16...

Страница 34: ...nomy Edition 01 10 Article No Designation Component 963 Pressure regulator MRS 08 0 9 bar 1584 Round jet nozzle yellow 1587 Flat jet nozzle yellow 1585 Round jet nozzle green 1588 Flat jet nozzle gree...

Страница 35: ...Spare part list 35 Jelly economy Edition 01 10 Article No Designation Component 1586 Flat jet nozzle red...

Страница 36: ...36 Circuit diagrams Jelly economy Edition 01 10 7 Circuit diagrams...

Страница 37: ...Circuit diagrams 37 Jelly economy Edition 01 10...

Страница 38: ...38 Circuit diagrams Jelly economy Edition 01 10...

Страница 39: ...Circuit diagrams 39 Jelly economy Edition 01 10...

Страница 40: ...ess the damage can be traced back to a fault on our side Impure compressed air or compressed air being wet or containing foreign particles Sealings and hoses All firm or moving components which get in...

Страница 41: ...n of the laws of Member States relating to electrical equipment designed for use within certain voltage limits codified version 2004 108 EC 2004 12 15 Electromagnetic compatibility Directive 2004 108...

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