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This manual must be read carefully before using your Boss Industries Inc. Air Com-
pressor. Store in a safe and convenient location for future reference.

309003

01/09/2012 DCL

Service and

Maintenance

User Manual

Engine Driven

Air Compressor

For technical support:

Phone: (800) 635-6587 (USA)
Phone: (219) 324-7776 (Outside USA)
Fax: (877) 254-4249 (USA)
Email: [email protected]
Website: http://www.bossair.com

Содержание Bullet 2

Страница 1: ...in a safe and convenient location for future reference 309003 01 09 2012 DCL Service and Maintenance User Manual Engine Driven Air Compressor For technical support Phone 800 635 6587 USA Phone 219 32...

Страница 2: ...2 309003...

Страница 3: ...r Element 11 5 5 Pressure Relief Valve 12 5 6 Fuel Tank 12 5 7 Carbon Canister 12 5 8 Compressor Air Filter 12 5 9 Compressor Oil Filter 12 5 10 Compressor Oil Cooler 12 Installation Operation 13 16 6...

Страница 4: ...Plugging 25 8 9 High Compressor Discharge Temperature 25 8 10 Contacting Boss Industries Inc 25 Warranty 26 31 9 1 Warranty Statement 27 9 2 Summary of Main Warranty Provisions 28 9 3 Return Goods Ins...

Страница 5: ...S L A I T I N I 1 1 0 2 8 2 7 7 1 g P t s i L s t r a P e r a p S d e t a d p U M C M 1 1 0 2 8 2 7 5 4 4 4 g P m e t s y S y p o n a C d e t a d p U M C M 2 1 0 2 0 2 4 0 1 g P e d u t i t l a h g i...

Страница 6: ...up to a maximum of 100 PSI pounds per square inch Twomaintenancedoorsmakevirtuallyall componentsaccessibleformaintenanceand service Instrumentationclearlydisplayspressure and hours of operation Other...

Страница 7: ...especifiedprecautionsorby failuretoexercisetheordinarycautionandduecarerequiredwhileoperatingorhandlingthisequipment eventhoughnotexpresslyspecified Inadditiontofollowingthesesafetyguidelines theopera...

Страница 8: ...l or device System contains hot oil The compressor system must be shut off prior to servicing Open the service valve to ensure complete relief of system air pressure and stored energy Then permit syst...

Страница 9: ...stored air pressure after use Never adjust the pressure switch to a setting of greater than 150 PSI Oper ating the compressor at greater than 150 PSI may result in personal injury and property damage...

Страница 10: ...i 5 1 3 y t i c a p a C p m u S l i O s n o l l a G 2 y t i c a p a C l i O s t r a u Q 7 1 y t i c a p a C m e t s y S l a t o T s n o l l a G 5 2 y r e t t a B F 2 3 A C C 0 2 4 V 2 1 n o i t c e n...

Страница 11: ...ale rotor There are five lobes on the male rotor while the female rotor has six roots In operation two helical grooved rotors mesh to compress air Inlet air is trapped as the male lobes roll down the...

Страница 12: ...filterisanairfilterrestrictionindicator This indicator serves as a maintenance tool 5 10 Compressor Oil Cooler The compressor oil cooler is designed to dissipate the heat created during the compressio...

Страница 13: ...ndards 29 CFR 1910 subpart N Inspect lifting provision for cracked welds and for cracked bent corroded or otherwise degraded members priortolifting Makesureentirelifting riggingandsupportingstructureh...

Страница 14: ...r will not interfere with the swing of the crane In addition the compressor should be installed in an area that permits cool ambient air to enter the air filter and the hot air to exhaust withoutrecir...

Страница 15: ...tionsrelatingtospecificinstallations ___________________________________________________________________________ Installation Operation 6 6 Machine Documentation 6 7 Operating Procedure I Readthismanu...

Страница 16: ...half way or keep it fully open IV Allow3 5minutesforenginetowarm up V Openservicevalve 6 8 Shutdown Procedure I Closeservicevalve II Allow 3 5 minutes for engine to run at low speed III Turnkeyswitcho...

Страница 17: ...s A planned program of periodic inspection and maintenance will help avoid premature failure and costly repairs Daily visualinspectionsshouldbecomearoutine Maintenance 7 2 Recommended Spare Parts List...

Страница 18: ...er this normal intervals are to be followed INTERVAL DESCRIPTION Check sump tank oil level Check for leaks Check battery hold bown for security Inspect Belts Drain liquid from sump tank More frequent...

Страница 19: ...corrosion inhibitors 4 Contains foam suppressors 5 Containsoxidationstabilizer It is important that the compressor oil be of a recommended type and inspected and replaced as stated in this manual The...

Страница 20: ...d foreign objects Frequency of maintenance of the filter depends on dust conditions at the operating site The filter elementmustbeservicedwhenclogged Acloggedairfilterelementwillreducecompressorperfor...

Страница 21: ...ressor slide plate adjustment bolt counter clockwise to loosen the compressor belts Only loosen enough to remove belts III Remove the old belts IV Installnewbelts V Use 3 4 socket to turn the compress...

Страница 22: ...hich the trouble occurred In any event the procedures that can be performed in the least amount of time and with the least amount of removal or disassembly or parts should be performed first 8 2 Machi...

Страница 23: ...mallyopen Theswitch located in piping on the bottom of sump tank V Checkelectricfanmotorandwiring 8 4 Improper Pressure I If discharge pressure is too low check the following 1 Too much air demand 2 S...

Страница 24: ...Overheating I Lowoillevel refill II Airblockageintoenginefromblowerside III Airblockagefromexhaustsideofengine IV Dirtyoilinengine 8 7 Oil Consumption Abnormaloilconsumptionoroilinserviceline checkfo...

Страница 25: ...the compressor inlet or the compressor oil is breaking down Compressor oil can break down prematurely for a number of reasons I Extremeoperatingtemperature II Negligenceindrainingcondensatefromoilsump...

Страница 26: ...26 309003...

Страница 27: ...27 309003 WARRANTY SECTION...

Страница 28: ...ompressor unit is disassembled the warranty is void BOSS s sole responsibility and Buyer s exclusive remedy hereunder is limited to such repair replacement or repayment of the purchase price Parts not...

Страница 29: ...m service report for each occurrence of material defect of defectiveworkmanshipwillcausewarrantyclaimtoberejected Defectivematerialmustbereturnedwithin30daysofreceiptofshippinginstructions Failuretodo...

Страница 30: ...1 ReturnGoodsAuthorization 2 Distributor or end users return address 3 Correct factory address 4 Number of packages pertaining to each claim NOTE Our warranty requires that all defective parts be retu...

Страница 31: ...ofoperation Responsibilityforthesafedeliveryofthekitorfactoryinstalledunitwasassumed bythecarrieratthetimeofshipment Therefore claimsforlossordamagetothecontentsofthekitor factoryinstalledunitshouldbe...

Страница 32: ...m the factory For current prices and availability contact BOSS INDUSTRIES Inc oranauthorizedBOSSINDUSTRIESdistributor PricesareF O B shippingpoint Pricesdonotincludelaborforremovalorinstallation Warra...

Страница 33: ...33 309003 PARTS AND ILLUSTRATION SECTION...

Страница 34: ...929104 075 3 11 WASHER 938604 071 8 12 INDICATOR 300853 1 13 ELBOW 960702 012 1 14 NIPPLE 960402 012 1 15 COUPLING 901215 005 1 16 ELBOW 987325 012 1 17 NUT 925305 283 4 18 BOLT 929705 075 2 19 BOLT 9...

Страница 35: ...35 309003 Frame System 18 3 15 7 22 8 26 24 23 12 21 11 10 6 1 20 21 12 14 13 5 4 19 17 16 9 12 12 2 2 27 18 28 29 25 10 1 Frame System continued...

Страница 36: ...RT NUMBER QTY ITEM PULLEY 300807 005 1 1 BUSHING 300745 112 1 2 ENGINE 308963 1 3 BOLT 929806 200 4 4 WASHER 938206 071 8 5 NUT 925506 198 4 6 ADAPTER 992114 025 1 7 NIPPLE 922104 020 1 8 ELBOW 901515...

Страница 37: ...37 309003 Engine System 5 5 6 4 1 2 10 9 8 7 3 10 2 Engine System continued...

Страница 38: ...14 1 302467 GASKET 15 1 970804 025 ADAPTER 16 1 960216 100 ELBOW 17 1 970816 100 ADAPTER 18 1 902915 005 PLUG 19 1 970608 050 ELBOW 20 1 304720 VALVE 21 1 308883 PULLEY 22 1 308884 BUSHING 23 1 30005...

Страница 39: ...39 309003 Compressor System 6 29 18 17 19 2 28 39 1 31 9 4 1 2 13 14 37 38 16 3 15 20 1 2 8 7 5 26 27 11 22 21 10 12 35 24 25 33 32 36 30 23 34 10 3 Compressor System continued...

Страница 40: ...ION PART NUMBER QTY ITEM TEE 961908 050 1 1 ELBOW 960208 050 1 2 RIVET 943104 038 4 3 BOLT 929705 100 4 4 NUT 961505 140 4 5 SHROUD 308956 1 6 COOLER 300424 1 7 CONNECTOR 960108 050 1 8 SENSOR 302865...

Страница 41: ...41 309003 Cooler System 6 3 10 2 7 5 9 1 8 4 10 4 Cooler System continued...

Страница 42: ...LUG 7 1 300330 200 VALVE 8 1 960616 100 TEE 9 1 902915 010 PLUG 10 1 960212 075 ELBOW 11 1 902715 020 TEE 12 1 300599 HEAD 13 1 300005 ELEMENT 14 1 960208 075 ELBOW 15 1 961612 050 NIPPLE 16 1 922208...

Страница 43: ...43 309003 SumpTank System 2 21 22 1 9 20 10 4 8 17 5 3 14 13 12 15 19 18 11 16 2 21 20 22 6 7 24 23 10 5 Sump Tank System continued...

Страница 44: ...3 WASHER 984004 071 45 4 WASHER 977004 062 45 5 DECAL 308996 1 6 DECAL 308995 2 7 DECAL 302568 1 8 DECAL 300042 1 9 DECAL 300040 1 10 DECAL 300039 1 11 DECAL 300515 1 12 PANEL 308962 1 13 PANEL 308988...

Страница 45: ...45 309003 Canopy System 1 9 17 2 10 16 4 5 15 13 14 12 6 11 8 7 7 18 3 3 4 5 3 4 5 19 10 6 Canopy System continued...

Страница 46: ...LE 922212 000 2 4 ELBOW 901515 030 1 5 CONNECTOR 992008 025 1 6 ELBOW 977604 025 1 7 CONNECTOR 987204 025 2 8 TUBE 308970 1 9 VALVE 300022 075 1 10 HEAD 308974 1 11 BOLT 929210 200 2 13 WASHER 938810...

Страница 47: ...47 309003 Coalescer System 16 8 8 2 5 10 4 3 4 1 11 15 14 13 7 9 6 18 17 30 10 7 Coalescer System continued...

Страница 48: ...48 309003 Wiring Diagram 10 8 Wiring Diagram...

Страница 49: ...49 309003 System Schematic 10 9 System Schematic...

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