background image

en

 | 

2

 |  Operating Instructions | 

SMT500 Leak Detector

SP01501467 | REV A | 4.2021

Bosch Automotive Service Solutions Inc

Safety Precautions

BEFORE OPERATING THIS TOOL, ALL OPERATORS SHOULD 

READ AND UNDERSTAND THIS DOCUMENT AND FOLLOW 

ALL SAFETY WARNINGS AND INSTRUCTIONS.

KEEP THESE INSTRUCTIONS WITH THE TOOL FOR FUTURE 

REFERENCE. IF YOU HAVE ANY QUESTIONS, CONTACT YOUR 

BOSCH REPRESENTATIVE OR DISTRIBUTOR.

 DANGER

When an engine is operating, keep the service area well 

ventilated or attach a building exhaust removal system to the 

engine exhaust system. Engines produce carbon monoxide, an 

odorless, poisonous gas that causes slower reaction time and 

can lead to death or serious personal injury.

 

WARNING: 

• 

All diagnostic work should be performed with the engine off

• 

Do not leave a vehicle unattended while equipment is 

connected or operating

• 

Operates on a 12-volt battery: connect to battery (+) and 

chassis ground (-)

• 

Vapor chamber can become hot. Do not lift or carry by 

vapor chamber

• 

Do not perform tests near a source of spark of ignition

• 

When working with the fuel system, work in a well-venti-

lated area

• 

Always wear the appropriate safety protection

• 

Wear OSHA standard eyewear and protective gloves 

when using this equipment

• 

When working with hydraulic or fuel lines, be careful 

that liquids under pressure do not escape and create a 

dangerous condition. Use adequate ventilation and make 

sure there are no sparks or possibility of sparks that may 

ignite any vapor.

• 

Wear an American National Standards Institute (ANSI) Z87.1 

approved eye shield when testing or repairing vehicles.

• 

Objects propelled by whirling engine components or 

pressurized liquids escaping may cause personal injury.

• 

Set the parking brake and block the wheels before test-

ing or repairing a vehicle. It is especially important to 

block the wheels on front-wheel drive vehicles because 

the parking brake does not hold the drive wheels.

• 

Do not drive the vehicle and operate the software at the 

same time.

• 

Maintain adequate clearance around moving components 

or belts during testing.

• 

Moving components and belts can catch loose clothing, 

body parts, or test equipment and cause serious personal 

injury or tool damage.

• 

Automotive batteries contain sulfuric acid and produce 

explosive gases that can result in serious injury due to 

ignition of gases.  Keep lit cigarettes, sparks, flames, and 

other ignition sources away from the battery at all times.

• 

Refer to the service manual for the vehicle being ser-

viced. Adhere to all diagnostic procedures and precau-

tions. Failure to do so could result in personal injury or 

otherwise unneeded repairs.

• 

Use only specially designed replacement parts (brake 

hoses and lines) for ABS equipped vehicles.

• 

After bleeding the brake system, check the brake pedal 

for excessive travel or a ”spongy” feel. Bleed again if 

either condition is present.

• 

When installing transmitting devices (Citizen Band radio, 

telephone, etc) on ABS-equipped vehicles, do not locate 

the antenna near the ABS control unit or any other con-

trol unit.

• 

This equipment has been tested and found to comply with 

the limits for a Class B digital device, pursuant to Part 15 

of the FCC Rules. These limits are designed to provide 

reasonable protection against harmful interference in a 

residential installation. This equipment generates and 

radiates radio frequency energy and, if not installed and 

used in accordance with the instructions, may cause harm-

ful interference to radio communications.

• 

Do not operate the tool with a damaged cord or connector. 

Replace damaged cords and connectors immediately.

• 

Do not expose tool to rain, moisture, or snow.

• 

Verify that cords are located where they will not be 

stepped on, tripped over, or otherwise become a safety 

hazard or subjected to damage or stress. 

• 

Do not store or leave your tool near a heat source such as 

a radiator, fireplace, stove, electric heater, or other heat-

generating appliance or otherwise expose it to tempera-

tures in excess of 60ºC (140ºF). When heated to excessive 

temperatures, battery cells could explode or vent, causing 

personal injury or risk of fire.

CAUTION:

• 

Do not place the tool on the distributor of a vehicle. 

Strong electromagnetic interference can damage the tool.

• 

Never disconnect or reconnect any electrical connec-

tor while the ignition is on. Powertrain Control Module 

(PCM) damage may result.

Содержание SMT500

Страница 1: ...boschdiagnostics com SMT500 Leak Detector Operating Instructions ...

Страница 2: ...onents and belts can catch loose clothing body parts or test equipment and cause serious personal injury or tool damage Automotive batteries contain sulfuric acid and produce explosive gases that can result in serious injury due to ignition of gases Keep lit cigarettes sparks flames and other ignition sources away from the battery at all times Refer to the service manual for the vehicle being ser ...

Страница 3: ...amps Output pressure 0 47 PSI 13 0 in H20 0 032 BAR Operating temperature 30 F to 115 F 1 C to 46 C Operating humidity No restrictions Operating altitude No restrictions Vapor output hose 10 ft 3 m Power supply cables 10 ft 3 m Operating modes Vapor test cycle Air only test cycle Pressure Supply Onboard micro air compressor Micro compressor duty cycle 100 Housing material High impact PC ABS polyca...

Страница 4: ...ressure decay testing 4 Reset button Used for service functions only 5 Air only test button Begins 5 minute air only cycle to test without vapor Blue light indicates onboard microcompressor is generating air only 6 Vapor test button Begins 5 minute vapor cycle Red light indicates vapor cycle Push again to stop testing 7 Power indicator light Green light indicates adequate power 8 9 10 11 8 Fluid f...

Страница 5: ...nts Schrader Valve Removal Tool 6522 5 EVAP Service Port Adapter 6522 4 Daylight Spectrum LED Cordless Light SMT 01 Bright white beam finds even the tiniest wisps of vapor under the hood or chassis Cap Plug Kit 6522 6 Seals a variety of openings to pressurize system for testing Easy INTAKE SMT 02 Award winning Easy INTAKE is an inflatable block off bladder with a pressurized vapor pass through tha...

Страница 6: ...ine has adequate power Flashing green light Improper power supplied voltage is too high or too low No light No power See Troubleshooting Testing for Leaks TESTING WITH SMOKE 1 Connect vapor output hose to system that is to be tested See Diagnostics section for more detail 2 Push vapor test button to begin a 5 minute vapor cycle Vapor indicator light Solid red light Vapor is being generated Flashin...

Страница 7: ...ht spectrum LED cordless light to locate leaks Alternative method 1 Select an appropriate vacuum line to access the vacuum system i e a brake booster supply line before the check valve 2 Seal all system openings Air Intake must be sealed to prevent vapor from leaking back through the intake To seal the intake use cap plugs a latex glove or plastic wrap around the filter 3 Put vapor output hose int...

Страница 8: ...e procedures until all repairs are complete Exhaust Leaks This test is most effective when exhaust system is cold thermal expansion may cause small leaks to seal 1 Insert Easy INTAKE into the end of the tailpipe If the vehicle has dual exhaust with cross over system plug the other tailpipe to seal the system 2 Put vapor output hose into Easy INTAKE to introduce vapor into the system Note A hot cat...

Страница 9: ...ct air supply and power from the machine 2 Remove the flow meter s top plug 3 Invert the machine to remove flow meter ball 4 Apply isopropyl rubbing alcohol to a long cotton swab to clean flow meter tube 5 Use a dry cotton swab to dry flow meter tube 6 Wipe flow meter ball clean with dry cloth Do not use alcohol cleaners on flow meter ball 7 Reinstall the flow meter ball and the top plug Drain Vap...

Страница 10: ... Never use battery charger as power source Amber or red light flashing Open circuit internal component Contact technical support No air flow Open the flow control valve Ensure hoses are not kinked or pushed into machine Insufficient vapor Check fluid level Open the flow control valve Ensure hoses are not kinked or pushed into machine Flow meter ball sticking Tap face of flow meter If problem persi...

Страница 11: ...SP01501467 REV A 4 2021 Bosch Automotive Service Solutions Inc SMT500 Leak Detector Operating Instructions 11 en Notes ...

Страница 12: ...Bosch Automotive Service Solutions Inc Customer Service 800 321 4889 Option 4 then 2 www boschdiagnostics com SP01501467 REV A 4 2021 ...

Отзывы: