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About this documentation 

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3 842 560 864/2021-10, ActiveShuttle: Lithium-ion battery, Bosch Rexroth AG

1  About this documentation

1.1  

Validity of the documentation

This documentation applies to the following products:

 

• 3 842 560 101, Lithium-ion battery

This documentation is intended for fi tters, operators, service engineers and 
system owners.
This documentation contains important information relating to the safe and 
proper assembly, transportation, commissioning, operation, use, maintenance and 
disassembly of the product, and on how to rectify simple faults yourself.

 

Read this documentation in full prior to working with the product, 
particularly section 2 "Safety instructions" and section 3 "General notes on 
property and product damage".

1.2  

Required and supplementary documentation

 

Only commission the product if he documentation marked with the 
book symbol 

 is available and you have understood and followed the 

instructions in it.

Table 1: Required and supplementary documentation

Title

Document number

Document type

General safety instructions 
for the electrical installation of 
MPS components

 1

)

3 842 358 820

Employee safety training

 1

)

3 842 527 147

ActiveShuttle Transport vehicle

 1

)

3 842 560 852

Operating manual

Battery safety instructions

 2

)

Manufacturer documentation

1

)  If not included in the scope of delivery, download from the media directory: 

www.boschrexroth.com/mediadirectory

2

)  If not included in the scope of delivery, download from the manufacturer's website:

www.bmz-group.com

1.3  Presentation of information

Standardized safety instructions, symbols, terms and abbreviations are used so 
that you can use this documentation to work quickly and safely with your product. 
These are explained in the following sections to help you understand them better.

1.1.1 Safety 

instructions

This document contains safety instructions in section 2.6 "Product-specifi c 
safety instructions" and section 3 "General notes on property and product damage", 
as well as before any sequence of actions or any required action which involves a risk 
of personal injury or property damage. Be sure to observe all safety precautions.

EN

GLISH

Содержание rexroth ActiveShuttle

Страница 1: ...Operating manual 3 842 560 864 2021 10 Replaces ENGLISH ActiveShuttle Lithium ion battery 3 842 560 101 ENGLISH ...

Страница 2: ... indicados Outros idiomas sob consulta Como versão impressa ou como arquivo PDF para download no diretório de mídias www boschrexroth com mediadirectory Insira a máscara de pesquisa parte superior direita em Search 3 842 560 868 depois clique em Search ZH 本使用说明书 提供此处给出的语言版本 更多语言版本请咨询 作为印刷版本或 PDF 文件可从媒体目录下载 www boschrexroth com mediadirectory 在搜索窗口 右上角 Search 输入 3 842 560 869 然后点击 Search 按钮 CS Tent...

Страница 3: ...3 32 3 842 560 864 2021 10 ActiveShuttle Lithium ion battery Bosch Rexroth AG ENGLISH ...

Страница 4: ...cations 13 5 2 Product description 13 5 3 Identification of the product 13 6 Transport and storage 14 6 1 Transporting the product 14 6 2 Storing the product 14 7 Installation 15 7 1 Ambient conditions 15 7 2 Symbols used 15 7 3 Unpacking the lithium ion battery 15 8 Commissioning 16 8 1 Inserting the lithium ion battery in ActiveShuttle 16 8 2 Initial commissioning in ActiveShuttle 19 8 2 1 Switch...

Страница 5: ...entary documentation Title Document number Document type General safety instructions for the electrical installation of MPS components 1 3 842 358 820 Employee safety training 1 3 842 527 147 ActiveShuttle Transport vehicle 1 3 842 560 852 Operating manual Battery safety instructions 2 Manufacturer documentation 1 If not included in the scope of delivery download from the media directory www bosch...

Страница 6: ...erious injury or death if not avoided WARNING Indicates a hazardous situation that may result in serious injury or death if not avoided CAUTION Indicates a hazardous situation that may result in minor to moderate injury if not avoided NOTICE Property damage The product or the surrounding area could get damaged 1 1 2 Symbols The following symbols indicate important information that is not safety re...

Страница 7: ...part for the transport vehicle ActiveShuttle You may use the product as follows Exclusively to operate the transport vehicle ActiveShuttle Any other use is not permitted Technical data see page 27 For ambient conditions see page 27 The product is strictly intended for professional use and not for private use The intended use also includes having read and understood these instructions especially se...

Страница 8: ... 2 5 General safety instructions As owner please note the following before the initial commissioning of the product carry out a risk assessment in accordance with the national regulations in your country in Germany according to the Occupational Health and Safety Act Observe the applicable accident prevention and environmental protection regulations Observe the safety rules and regulations of the c...

Страница 9: ...pment Check the product for malfunctions Make sure that only authorized personnel perform the following tasks within the scope of the product s intended use Starting or operating the system or interfering with its normal operation Operating component or part adjusters Only allow people to be in the immediate vicinity of the product when it is operating if they are authorized by the owner to be the...

Страница 10: ...sch Rexroth Only operate lithium ion batteries and accessories in perfect condition Protect the battery terminals from short circuiting Protect the lithium ion batteries from mechanical stress shocks falls vibrations Do not expose the lithium ion batteries to high temperatures and or large temperature variations Store the lithium ion batteries in a cool dry and well ventilated place Protect the li...

Страница 11: ...e to approx 50 if necessary 2 7 Personal protective equipment Appropriate protective clothing should be worn when handling using the product e g safety shoes close fitting clothing a hair net for long loose hair As the system user or operator you are personally responsible for ensuring the use of appropriate protective equipment when the product is being used All component parts of the personal pro...

Страница 12: ... as well as improper use and or improper handling The cleaning personnel must be informed of the possible hazards to the system before starting the cleaning work Prevent cleaning agents from getting into the product Never use solvents or corrosive cleaning agents Do not use a pressure washer for cleaning 4 Scope of delivery 3 842 560 101 Lithium ion battery incl operating manual ActiveShuttle Lith...

Страница 13: ...5 3 Identification of the product For the name plate see section 2 8 1 Product labeling A Lithium ion battery 48 V 17 Ah B Connection socket C Lithium ion battery charge indicator with ON OFF button D Unlocking button Battery charge indicator C display by pressing the ON OFF key Display State of charge 0 9 1 10 19 20 39 40 59 60 79 80 100 Battery defective 2 Explanation of symbols LED off LED on LED...

Страница 14: ...applicable hazardous goods requirements for lithium ion batteries must be observed Lithium ion batteries may only be packaged and shipped by trained personnel In case of any questions regarding packaging shipping and transport please contact Bosch Rexroth 6 2 Storing the product Only set the product down on a flat surface Protect the product from mechanical stress Protect the product from environme...

Страница 15: ...nce of installation steps in accordance with the instructions in the accompanying text A B C X Graphical depiction of the designation of components The letters denote the components mentioned in the accompanying text Detail view from a different direction for example the back or the bottom side of the product 7 3 Unpacking the lithium ion battery Keep the transport packaging for further use e g ret...

Страница 16: ...th or the charger supplied by Bosch Rexroth Only operate lithium ion batteries and accessories in perfect condition Protect the battery terminals from short circuiting Protect the lithium ion batteries from mechanical stress shocks falls vibrations Do not expose the lithium ion batteries to high temperatures and or large temperature variations Store the lithium ion batteries in a cool dry and well...

Страница 17: ... BMZ Batterien Montage Zentrum GmbH Am Sportplatz 28 63791 Karlstein Germany www bmz group com Damage to the lithium ion battery due to a low state of charge The state of charge of the lithium ion battery should not fall below 15 Below a charge of 15 move the ActiveShuttle by hand to a charging station see section 8 2 2 or switch the ActiveShuttle to the Manual operating mode and move the ActiveSh...

Страница 18: ... release button D at the battery and remove the battery To insert the new battery proceed in reverse order After inserting the battery check that the release button is engaged and that the battery is firmly seated in the battery compartment Battery charge indicator C display by pressing the ON OFF key Display State of charge 0 9 1 10 19 20 39 40 59 60 79 80 100 Battery defective 2 Explanation of sy...

Страница 19: ...rns from hot components inside the ActiveShuttle During operation individual components inside the housing may heat up Wait a reasonable time before opening the housing Personal injury when staying in the driving range especially in curve areas Risk of serious injury from collision with the ActiveShuttle If possible do not stay within the driving range of the ActiveShuttle Restrict passenger traffic...

Страница 20: ...tiveShuttle must be level dry clean and free of objects lying around Danger from dirty driveways Risk of serious injury from unpredictable movements of the ActiveShuttle due to dirty driveways The driving range of the ActiveShuttle must be free from contamination Danger due to incorrect loading condition Risk of serious injury due to incorrect loading condition when changing to the Automatic opera...

Страница 21: ...uncovered to ensure sufficient cooling The filter mats of the fans must be maintained regularly depending on the ambient operating conditions Make sure that all electrical connections are either used or covered Make sure that all bolted connections and plug in connections are properly seated All relevant protective covers must be fitted Observe DIN EN ISO 13857 when you remove or replace protective eq...

Страница 22: ...mps F flash yellow The signal lamps F light up permanently in yellow A warning signal sounds The bootscreen is displayed The ON OFF button P lights up permanently in green The acknowledgment button Q flashes green 2 Press the acknowledgment button Q The acknowledgment button Q lights up permanently in green The Bluespot G lights up The ActiveShuttle is in Automatic operating mode When the emergency ...

Страница 23: ...th buttons Release brake V simultaneously The ActiveShuttle can be moved freely by hand when the buttons are pressed Insert the ActiveShuttle into the charging station Check the height of the charging contact The contacts of the ActiveShuttle and the charging station must be on the same height If the heights of the charging contacts of the ActiveShuttle and the charging station do not match readju...

Страница 24: ...ot fall below 15 Below a charge of 15 move the ActiveShuttle by hand to a charging station see section 8 2 2 or switch the ActiveShuttle to the Manual operating mode and move the ActiveShuttle to a charging station using the handheld controller see ActiveShuttle transport vehicle operating manual or switch the ActiveShuttle to Automatic operating mode see ActiveShuttle transport vehicle operating ...

Страница 25: ...e of health of 60 the battery is worn and should be replaced It may be necessary to replace the battery earlier e g if the transport performance flow of the ActiveShuttle is no longer sufficient for your application For replacement of the lithium ion battery see section 8 1 10 Decommissioning This product is a component which does not need to be decommissioned Accordingly this section has been left b...

Страница 26: ...rge at Bosch Rexroth or another collection point in your vicinity You can obtain addresses of suitable collection points from your city or municipal administration To return to Bosch Rexroth contact the service department For international contact information see chapter 16 1 The materials used are environmentally friendly They can be recycled or reused components may have to be processed and repl...

Страница 27: ...ry power 800 W 15 2 Ambient conditions No installation and operation in potentially explosive atmospheres Ex zones The ActiveShuttle is designed for mobile use in indoor areas Operating temperature 5 C to 40 C Storage temperature 20 C to 45 C Relative humidity 5 to 80 non condensing Degree of contamination 3 according to IEC 61010 Air pressure 84 kPa corresponds to an installation altitude 1400 m ...

Страница 28: ...érico Vespucio Poniente 1268 Parque Industrial Enea Pudahuel Region Metropolitana 9020000 Santiago Tel 56 2 2487 3700 Mail info boschrexroth cl China 333 Fuquan Road North Changning District Shanghai China 200335 Tel 86 400 880 7030 Mail info boschrexroth com cn Denmark Bosch Rexroth A S Telegrafvej 1 2750 Ballerup Tel 45 36 77 44 66 Fax 45 36 77 08 66 Mail info boschrexroth dk Finland Bosch Rexro...

Страница 29: ...Tel 64 9 274 4172 Fax 64 9 274 6477 Mail sales boschrexroth co nz Netherlands Bosch Rexroth B V Kruisbroeksestraat 1 5281 RV Boxtel Postfach 32 P O City 5280 AA Boxtel Tel 31 411 65 19 51 Mail info boschrexroth nl Norway Bosch Rexroth AS Berghagan 1 1405 Langhus Postfach 3007 P O City 1400 Ski Tel 47 64 86 41 00 Fax 47 64 86 90 62 Mail firmapost boschrexroth no Peru Bosch Rexroth SAC Av Argentina 3...

Страница 30: ...ış Ofisi TOSB Taysad Organize Sanayi Bölgesi 1 Cad 14 Sok No 10 41420 Çayırova Kocaeli Tel 90 0262 676 00 00 Fax 90 262 676 01 01 Mail info boschrexroth com tr Hungary Bosch Rexroth Kft Gyömrői út 104 1103 Budapest Tel 36 1 4223 200 Fax 36 1 4223 201 Mail sales boschrexroth hu USA Bosch Rexroth Corporation 14001 South Lakes Drive North Carolina Charlotte NC 28273 Tel 1 800 438 5983 Mail info boschr...

Страница 31: ...Appendix 31 32 3 842 560 864 2021 10 ActiveShuttle Lithium ion battery Bosch Rexroth AG ENGLISH ...

Страница 32: ...Bosch Rexroth AG Postfach 30 02 07 70442 Stuttgart Germany Fax 49 711 811 7777 info boschrexroth de www boschrexroth com Subject to change 3 842 560 864 2021 10 ...

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