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WARNING:  Flammable  materials,  gasoline,

pressurized  containers,  or  any  other  items  or  articles
that are potentially fire hazards must NOT be placed on
or adjacent to the heater.  The appliance area must be
kept free of all combustible materials, gasoline and other
flammable vapors and liquids.

COMBUSTION AIR REQUIREMENTS

The  425  HN  water  heater  holds  cold  water  in  its  copper
heat  exchanger  and  brass  water  valve  when  not  in  use.
Because of this, any cold air that comes down through the
unit’s  vent  pipe  is  capable  of  freezing  these  components.
This Installation Manual specifies the minimum vertical vent
pipe and the amount of combustion air required for this unit.
When  all  requirements  are  followed,  the  unit  will  operate
properly  and  safely.  However,  there  may  still  be  a  risk  of
freezing due to negative draft if all the combustion appliances
in the area are not being supplied with a sufficient amount
of make-up air. A wood stove or furnace may pull combustible
air down through the 425 HN vent system, leaving the cold
infiltrating air capable of freezing the cold water in the 425
HN heat exchanger. More make up air is the solution. Follow
the instructions on venting and checking adequacy of make
up air. A HVAC specialist should be used to design solutions
for providing more make-up air if necessary.
Observe the following instructions concerning combustion
air.

Appliances located in unconfined spaces:

a)

  An  unconfined  space  is  one  whose  volume  is  greater

than 50 cubic feet per 1000 Btu per hour of the combined
 rating of all appliances installed in the space. That would
be 5850 cubic feet for the 425HN alone.

b)

 In unconfined spaces in buildings of conventional frame,

masonry,  or  metal  construction,  infiltration  is  normally
adequate to provide air for combustion, ventilation, and
dilution of flue gasses.

Appliances located in confined spaces:
The confined space must be provided with two permanent
openings, one commencing within 12 inches of the top and
one  commencing  within  12  inches  of  the  bottom  of  the
enclosure. Each opening must have a minimum free area of
one square inch per:
- 1000 Btu/hr if all air is taken from inside the building.
- 2000 Btu/hr if all air is taken from the outside by horizontal

ducts.

- 4000 Btu/hr if all air is taken from the outside by direct

openings or vertical ducts.

Or the confined space must be provided with one permanent
opening or duct that is within 12 inches of the ceiling of the
enclosure.  This opening must have a minimum free area of
one square inch per:
- 3000 Btu/hr if all air is taken from the outside by a direct
opening or vertical duct.
Louvers,  grills  and  screens  have  a  blocking  effect.  If  the
effective free area is not known, increase the sizes of your
openings by 75% if your louvers are wood and by 30% if
your louvers are metal. Refer to the National Fuel Gas Code
for complete information. In buildings of tight construction
all air should be taken from outside.

CLEARANCES

The  425  HN  is  design  certified  for  installation  on  a
combustible wall and for installation in an alcove or closet
with  the  minimum  clearances  to  combustible  and  non  -
combustible construction listed below

A. Top 12 inches (306 mm)
B. Front 4 inches (102 mm)
C. Back 0 inches
D. Sides 4 inches (102mm)
E. Bottom 12 inches (306 mm)

Clearance from vent is dependent upon the clearance rating
of the venting material used. For example: type B-1 vent is
approved for 1 inch clearance.

Note: 

Typically,  the  minimum  clearence  to  combustible

materials  should  not  be  less  than  6

  for  single  wall  flue

pipe. Note that this clearance can be reduced if combustible
materials are protected as per table VI of the National Fuel
Gas Code or if Type B gas vent is used.

MOUNTING INSTALLATION

The 425HN is design certified for mounting on a wall.
Secure the two L shaped hooks, which are provided with
heater, to a wall surface.  Place them 13 ¼” apart as shown
in Fig. 2.
Do not install this appliance on a carpeted wall or over floor
covering which is combustible, such as carpet. The heater
must  be  mounted  on  a  wall  using  appropriate  anchoring
materials. If wall is a stud wall sheathed with plasterboard, 

it

is recommended that support board(s), either 1x4’s or
1/2" (minimum) plywood first be attached across a pair
of studs and then the heater should be attached to the
support boards. See Fig. 2.

Expansion and contraction of piping due to changing water
temperature  in  the  pipes  imparts  movement  to  the  heater
which, if mounted directly to a brittle, friable board, such as

425HN

Air  Vents

(5 ½ X 5 ½ in. each)

Air  Vents

(10 ¾ X 10 ¾ in. each)

425HN

Содержание GWH 425 HN

Страница 1: ...aintenance can cause injury or property damage Refer to this manual For assistance or additional information consult a qualified installer service agency or the gas supplier In the Commonwealth of Massachusetts this product must be installed by a licensed plumber or gas fitter Upon completion of the installation these instructions should be handed to the user of the appliance for future reference ...

Страница 2: ...er appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the g...

Страница 3: ... will not exceed the heating capacity of the heater On Off Switch to activate system Red LED indicator flashes with low water pressure Green LED indicator main burner operation BOSCH is constantly improving our products therefore specifications are subject to change without prior notice 425 HN LP and 425 HN NG Specifications Gas Input max 117 000 Btu hr min 28 000 Btu hr Water Connection Thread fi...

Страница 4: ...INIMUM INSTALLATION CLEARANCES FROM COMBUSTIBLE AND NON COMBUSTIBLE MATERIALS FOR ALCOVE OR CLOSET INSTALLATIONS FRONT VIEW SIDE VIEW MODEL 425HN MODEL 425 HN TOP A 12 FRONT B 4 BACK 0 SIDES 4 FLOOR C 12 VENT DIAMETER 5 ...

Страница 5: ...control which has been underwater PROPER LOCATION FOR INSTALLING YOUR HEATER Carefully select the location of your new heater For your safety and for proper heater operation you must provide an abundant supply of combustion air and a proper venting Fig 1 Water heater drain plug The heater may still operate even when improperly vented It will however be less efficient and could eventually damage th...

Страница 6: ...00 Btu hr if all air is taken from the outside by horizontal ducts 4000 Btu hr if all air is taken from the outside by direct openings or vertical ducts Or the confined space must be provided with one permanent opening or duct that is within 12 inches of the ceiling of the enclosure This opening must have a minimum free area of one square inch per 3000 Btu hr if all air is taken from the outside b...

Страница 7: ...s stamped with a number 79 for LPG and 120 for Natural Gas Fig 2 Mounting the Heater WALL STUDS 1 X 4 SPACE BOARD SUPPORT BOARD 13 Fig 3 Incandescent Particle Tray Illustration The incandescent particle tray shipped loose in the carton with the water heater must be attached at the bottom of the water heater front cover at the time of installation Use the screws provided See figure 3 SCREWS INCANDE...

Страница 8: ...ter heater to a masonry chimney the following connector guidelines must be followed for safe and proper operation An approved gas vent connector must be attached to the top of the water heater and rise vertically at least 12 before entering into an approved gas vent connector elbow Any gas vent section that is greater than 45 degrees from the vertical is considered horizontal If a horizontal vent ...

Страница 9: ...the gas lines or malfunction of the supply system the gas valve and regulator must be checked for safe operation Make sure that the regulator vent is protected against blockage When your connections are made check for gas leaks at all joints not just the ones you made Apply some soapy water to all gas fittings and gas valve Soap bubbles are a sign of a leak NOTE Do not apply soap solution to the p...

Страница 10: ...l length of piping and then adding 5 ft for every elbow or T to the actual length Use the charts below to determine the pipe diameter necessary to accommodate the BTU demand of the unit If there are more gas drawing appliances on the line size according to the maximum amount of BTU demand Follow boxed numbers for piping just one 425 HN example 3 4 B I Natural Gas pipe for 30 ft will handle 152 000...

Страница 11: ...runs as short as possible When facing the heater the cold water inlet will be on the right and the hot water outlet on the left Although water piping throughout the building may be other than copper copper or galvanized piping should be used when connecting to the heaters male NPT flex connectors follow local codes if more stringent Plastics or other PEX type plumbing line materials are not suitab...

Страница 12: ...icator light is flashing this is a warning that the water pressure is not enough to ignite the main burner 6 Turn the hot water faucet on to the minimum flow rate required to activate the heater The automatic ignition system first ignites the safety pilot burner which then ignites the main burner in about 4 seconds 7 The green LED indicator is on when the main burner is on 8 The pilot flame will e...

Страница 13: ...ers have yellow flames while others have good flames it is likely that dust lint or spider webs have partially clogged the burner venturis To clean the burners contact a gas service person Mineral Scale Build up The 425 HN heater when operated at lower temperature settings does not accumulate mineral build up If however the heater is used at the higher temperature settings and the water has a high...

Страница 14: ...and component parts must be totally free of dirt In hard water areas mineral deposits can eventually 3 5 years in hard water areas corrode the water valve parts to a point where they will need replacing Any sign of moisture or corrosion at the joint of the water valve and the gas valve is a sign that the water valve components need to be serviced immediately 7 Poor circuit connections at the ECO o...

Страница 15: ...is mixing with the hot water between the 425 HN and the outlet Compare water temperature at outlet of the 425 HN hold the 425 HN outlet pipe with your hand and at the tap If these two are very different check for mixing valve or plumbing crossover see NO SPARK AT THE PILOT paragraph 4 5 Parts in water valve are dirty or damaged which will prevent the gas valve from being fully opened Water valve m...

Страница 16: ... reduce such hot water temperature in the event of any temperature instability with the use of a temperature balance shower valve refer to shower valve manufactures instructions for internal adjustment setting Adjustments should be made to the hottest setting in the shower valve Additionally the temperature control of the heater can be adjusted to produce a more comfortable hot water temperature S...

Страница 17: ...ner manifold gas pressure test nipple 4 Main gas burner 5 Pilot gas tubing 6 LED failure indicator 7 on off switch 8 LED operation indicator 9 Water valve 10 Temperature adjustment selector 11 Gas inlet gas pressure test nipple 12 Hose 3 1 4 10 11 2 9 8 6 7 5 12 6 720 606 804 10 1AL ...

Страница 18: ...18 6 720 607 026 Fig 15 INTERIOR COMPONENTS DIAGRAM AND PARTS LIST ...

Страница 19: ...7 Pilot electrovalve 8 708 501 249 18 Burner electrovalve 8 708 501 250 19 O ring 8 700 205 023 20 Hydro generator 8 707 406 043 21 Cold water pipe 8 700 705 947 22 Outlet flex hose 8 700 703 139 23 Washer 8 700 103 658 24 Water valve 8 707 002 649 25 Water valve cover 8 705 500 101 26 Diaphragm 8 700 503 053 27 Water inlet filter 8 700 507 001 28 Water valve selector screw 8 708 500 289 29 Volume...

Страница 20: ...20 6 720 607 026 Fig 16 Flow chart of 425 HN ...

Страница 21: ... may not apply to you This warranty gives specific legal rights You may also have other rights which vary from state to state Fifteen Year Limited Warranty General BOSCH PRO water heaters are warranted by the Manufacturer BOSCH through Controlled Energy Corp Controlled Energy Corp CEC will furnish a replacement heat exchanger and will furnish a replacement of any other part which fails in normal u...

Страница 22: ...22 6 720 607 026 ...

Страница 23: ...23 6 720 607 026 ...

Страница 24: ...k Waitsfield Vermont 05673 Phone 866 330 2730 Fax 802 496 6924 www protankless com techsupport protankless com 3 1 e g a p e e s E L B A T E C N A N E T N I A M R A E Y Y R E V E S R A E Y 2 Y R E V E S R A E Y 5 3 Y R E V E E V L A V R E T A W E T A C I R B U L E V L A V R E T A W D L I U B E R N E E R C S R E T L I F R E T A W T C E P S N I Y L B M E S S A T O L I P T C E P S N I Y L B M E S S A...

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