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Direct Drive tapping unit with touch screen multiple control panel

Index

WARNINGS 

............................................................................................................................................................................................... 1

INTRODUCTION 

..................................................................................................................................................................................... 2

CONTROL PANEL 

................................................................................................................................................................................... 2 

TAPPING UNIT 

........................................................................................................................................................................................ 3 

FUNCTIONING 

........................................................................................................................................................................................  3

INSTALLING 

............................................................................................................................................................................................. 4

ACCESSING FUNCTIONS WITH A PASSWORD 

............................................................................................................................ 4 

SET UP 

....................................................................................................................................................................................................... 5

TORQUE CONTROL 

................................................................................................................................................................................ 5

THREADING TIME 

.................................................................................................................................................................................. 6

LUBRICATION 

.......................................................................................................................................................................................... 6

TAP CHANGE 

............................................................................................................................................................................................ 7

ALARMS 

.................................................................................................................................................................................................... 7 

TROUBLE SHOOTING 

........................................................................................................................................................................... 8

SERvICE

— Reverse cycle ................................................................................................................................................................................... 10
— Tap data ............................................................................................................................................................................................. 10
— Counter .............................................................................................................................................................................................. 10
— Setting a production lot ............................................................................................................................................................... 11 
— Lubrication oil .................................................................................................................................................................................. 11
— Programs ........................................................................................................................................................................................... 11 
— Diagnostic ......................................................................................................................................................................................... 12
— Alarms history ................................................................................................................................................................................. 12 
— Language selection ........................................................................................................................................................................ 12
— Brightness control .........................................................................................................................................................................  12 

CHANGE SUPER USER PASSWORD 

................................................................................................................................................ 12

DISPOSAL OF COMPONENTS AND MATERIAL 

........................................................................................................................... 13

OPTIONAL

— D-TC: tapping control sensor ...................................................................................................................................................... 14
— D-USB: USB drive for data reading ........................................................................................................................................... 15
— D-APR: automatic pressure regulator...................................................................................................................................... 17
— Right/left hand threading ........................................................................................................................................................... 18
— Change of return speed ................................................................................................................................................................ 19

4.0

  Functions and configuration .................................................................................................................................................. 20

4.0

 Log converter ............................................................................................................................................................................... 22

4.0

 OPC-UA viewer ............................................................................................................................................................................. 23

4.0 

OPC-UA  global variables

 

......................................................................................................................................................... 24

DTAP-1 DRAWING 

............................................................................................................................................................................... 26

DTAP-2 DRAWING 

.............................................................................................................................................................................. 27

DTAP-3 DRAWING 

.............................................................................................................................................................................. 28

CONTROL PANEL DRAWING 

............................................................................................................................................................ 29

PREHOLES 

............................................................................................................................................................................................. 30

CE DECLARATION OF CONFORMITY 

............................................................................................................................................. 31

ELECTRIC DIAGRAM 

........................................................................................................................................................................... 32

Содержание DTAP 1

Страница 1: ...Where innovation happens www bordignon com 4 0 Direct Drive tapping unit with touch screen multiple control panel instructions manual...

Страница 2: ......

Страница 3: ...Direct Drive tapping unit with touch screen multiple control panel ATTENTION BEFORE connecting the tapping unit read this instruction manual very carefully especially the warnings on page 1 Rev 05...

Страница 4: ...il 11 Programs 11 Diagnostic 12 Alarms history 12 Language selection 12 Brightness control 12 CHANGE SUPER USER PASSWORD 12 DISPOSAL OF COMPONENTS AND MATERIAL 13 optional D TC tapping control sensor...

Страница 5: ...NON AVVICINARSI ALLA MASCHIATRICE QUANDO E COLLEGATA ALLA LINEA ELETTRICA ECCETTO DURANTE IL CAMBIO MASCHIO NON COLLEGARE PANNELLO E MASCHIATRICE CON NUMERO DI SERIE DIVERSO vedi INSTALLAZIONE pag 4...

Страница 6: ...tomatic approach of the tap to the hole Setting left hand threading Lubrication control Oil level control External components of the panel FIG 1 DTAP Direct Drive Tapping Unit A B C D E F g h General...

Страница 7: ...s 13 23 33 43 of the wiring diagram Fig 3 per il collegamento vedere pag 4 dello schema elettrico La maschiatrice DTAP fornita in 3 diversi mod l unit che esegue la filettatura sul pezzo ed collegata...

Страница 8: ...50 60 Hz FIG 4 INSTALLING Start signa electrovalve for lubrication alarm to the press end of cycle signal external emergency system Connect the control panel to power supply 230 VAC 50 60 Hz ACCESSIN...

Страница 9: ...machine on During settings While pressing START SET UP SET UP SPEED RPM THREAD DEPTH Important the threading must be done under the best conditions right prehole diameter pag 22 good tap hole alignme...

Страница 10: ...ly be used for threading Do not attempt to force the machine to higher performance levels than those it was designed for Min torque Max torque Min and max torque parameters can also be changed by the...

Страница 11: ...se one between the two following procedures press the EMERGENCYbutton on the panel fig 1 move away from the device press on fig 14 The signal will start blinking make sure that the tapping unit is sti...

Страница 12: ...wise increase max torque limit on set up menu Check lubrication Warning last thread may not be completely performed A 07 Min torque not reached Check damages on tap Check air pressure Check electroval...

Страница 13: ...A 17 Press emergency button first Press emergency button before changing the tap A 18 Tap speed too high Speed for this threading cycle may be too high reduce speed parameter rpm in set up menu A 19...

Страница 14: ...ti reset per l azzeramento dati Fig 20 9 0 73 127 M5X4 M5X4 2000 28 0 54 ON aperto 1 0 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 20 33 24 33 37 36 40 33 6 34 0 70 0 54 0 56 0 55 0 55 0 54 0 54...

Страница 15: ...ke sure that previous name in the in work field has changed into the new name Press EXIT 1 from main screen select SERVICE and then PROGRAM 2 tap Program Select 3 scroll and select the program from th...

Страница 16: ...cles I LANGUAGE SELECTION This function allows to select the language in which alarm list is displayed italian english and german BRIGHTNESS Brightness of the screen can be adjusted using the BRIGHTNE...

Страница 17: ...l DISPOSAL OF COMPONENTS AND MATERIAL If the need arises to scrap the machine its parts must be disposed of separately The materials that make up the machine are the following Steel aluminium and othe...

Страница 18: ...F 4 7 10 SUPER USER OPTIO NALS 8 5 2 D TC D TC D TC sensore di controllo filettatura a foro passante Dispositivo fornito su richiesta per ottenere un controllo aggiuntivo di avvenuta filettatura Il se...

Страница 19: ...avetta USB nell apposita sede del pannello fig 1 Il colore azzurro dell icona USB sul display del pannello segnala che il dispositivo stato collegato fig 10 8 se necessario regolare data e ora nel riq...

Страница 20: ...p a t D la presa USB del PC lla chiave USB i file Dtap log e D Fare doppio clic su DTAP essario affinch il file dati fig 11 si trasformi nel file di lettura nuti in una delle seguenti modalit l tasto...

Страница 21: ...parir ora a fianco dell icona fig 7 segnala che il dispositivo attivo ma solo che possibile la sua gestione 6 Premere ora l icona Manometro fig 7 per accedere alla pagina di gestione fig 8 7 Premere n...

Страница 22: ...P T I O N A L 2000 33 0 54 ON 1 4 7 2 3 6 5 SUPER USER OPTIO NALS Il pannello consente di programmare il verso di filettatura destro o sinistro 1 Premere SERVICE nella videata principale del touch sc...

Страница 23: ...fig 8 7 Premere EXIT per uscire fig 9 NON O P T I O N A L 2000 33 0 54 1 2 5 3 6 4 7 8 9 2000 ON 2000 SUPER USER OPTIO NALS 0 Il pannello consente di modificare la velocit di ritorno del maschio 1 Pre...

Страница 24: ...USE DHCP box Fig 2 Manually type IP ADDRESS SUBNET MASK and GATEWAY ad dress codes of the company network Fig 2 Press Apply CONNECTION TO THE 4 0 PANEL VIA BROWSER First of all set up the tapping unit...

Страница 25: ...n order to receive teleassistance from the manu facturer To receive on line assistance connect to the Company network see para graph Network configuration on pag 20 and enable this function by tapping...

Страница 26: ...fice that are used to open the converted files csv The program will make a copy ofthe SD inside the panel and will proceed in elaborating the files State of advancement will be displayed in the progre...

Страница 27: ...save the information Name IP address and Serial n of more than one panel Panels must have names different one from the other To cancelthe information that refers to a panel select the panelfrom Machi...

Страница 28: ...to the machine SuggestedRecipe string 32 Read Recipe suggested to the machine Thread_Depth int Read Set number of revolutions of the thread displayed x10 Thread_Slider int Read Selector of thread rang...

Страница 29: ...1 WordAlarm1 0400 Drive not ready A12 WordAlarm1 0800 Tap cycle too long A13 WordAlarm1 1000 Motor overheating A14 WordAlarm1 2000 I2T too high A15 WordAlarm1 4000 Cycle diagnostic A16 WordAlarm1 8000...

Страница 30: ...26 18...

Страница 31: ...27 19...

Страница 32: ...28 20...

Страница 33: ...29 21 BORDIGNON SILVANO SRL Rossano Veneto VI Italy...

Страница 34: ...g 1 85 1 85 3500 1750 m3 0 50 iso2 6H iso3 6g 2 80 2 80 3000 1500 m3 5 0 60 iso2 6H iso3 6g 3 25 3 25 2800 1400 m4 0 70 iso2 6H iso3 6g 3 70 3 70 2500 1200 m5 0 80 iso2 6H iso3 6g 4 65 4 65 2000 900 m...

Страница 35: ...alia hereby declares that l equipment Tapping unit l model DTAP l serial n is in accordance with the following Directives l 2006 42 EC the machinery directive l 2014 35 EC the low voltage directive l...

Страница 36: ...ETTAZIONE ORIGINE REV DATA FOGLIO T F SOST IL APPROV DESCRIZIONE REVISIONE FILE SOST DA VISTO ESERCIZIO TENSIONE COMANDI TENSIONE SEGNALI TENSIONE NORME RIF CLIENTE DISEGNATORE DATA ULTIMA MODIF DISEG...

Страница 37: ...LIENTE ISTALLAZIONE A CURA Tipo AS con Id 0 3A DIFFERENZIALE MAGNETOTERMICO INTERRUTTORE PWR 10KVA 3x16A BY CUSTOMER INSTALLATION TO BE MADE Type AS with Id 0 3A CIRCUIT BREAKER DIFFERENTIAL MAGNETOTE...

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Страница 52: ...40x80 L810 25x80 L515 40x80 L435...

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Страница 54: ...Direct Drive tapping unit with touch screen multiple control panel...

Страница 55: ...Direct Drive tapping unit with touch screen multiple control panel User s information...

Страница 56: ...0424 382359 bordignon bordignon com Production technical office Via Volta 2 36028 Rossano Veneto VI Italy T 39 0424 540311 F 39 0424 541113 b simone bordignon com Bordignon Srl reserves the right to...

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