9.3 LUBRICATION
Gearboxes are filled at the factory with synthetic lubricant in a quantity suitable for operation in any
mounting position. In the absence of contamination the original lubricant charge can be considered “for
life” and no periodical changes are required.
Lubricant specs can be found on the nameplate.
10 SCRAPPING THE GEAR UNIT
This must only be done by operators trained in the observance of applicable laws on health and safety
at work.
Do not dump non-biodegradable products, lubricants and non-ferrous materials (rubber, PVC, resins,
etc.) into the environment. Dispose of all such materials as stipulated by applicable environmental
protection legislation.
Do not attempt to re-use parts or components which appear to be in good condition after they
have been checked and/or replaced by qualified personnel and declared unsuitable for use.
11 TROUBLESHOOTING
The following information is intended to serve as an aid in identifying and correcting defects and faults.
In some cases, such problems may be caused by the plant or machine onto which the gear unit is
assembled, and hence, the cause and eventual solution can be found in the Manufacturer’s technical
documentation for the machine/plant in question.
Operating temperature too high
Operating speed exceeding the limits
specified in the sales catalogue
Double check that the selection of the
gearbox is appropriate against the
application data
Ambient temperature too high
Provide for an auxiliary cooling system
Abnormal running noise
Gears damaged
Consult the manufacturer
Bearing axial backlash too high
Consult the manufacturer
Bearings defective or worn
Consult the manufacturer
Service load too high
Correct service load to nominal values
given in Sales Catalogue
Abnormal noise at gear unit mounting
Mounting bolts loose
Tighten down to specified torque
Mounting bolts worn
Replace bolts
Oil leaks
Casing/coupling seals inadequate
Consult the manufacturer
Gaskets worn
Consult the manufacturer
Output shaft does not turn with motor
running
Gears damaged
Consult the manufacturer
PROBLEM
CAUSE
SOLUTION
use parts or components which appear to be in good condition after they
22
use parts or components which appear to be in good condition after they
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