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Installation

Operating manual for DGM Modular | DOC02389740-0006 | 2021-07 | V1.70 EN

◼

Find a position that meets the required ambient
conditions described in the

3.3 "Installation

requirements"

section.

5. Mount the adapter plate (1) on the wall with four

screws

The screws are not part of the scope of delivery.

Fig. 36: Fastening the size D cup to the adapter plate

6. Mount seal (2), along with cup (3), to the adapter

plate (1).
Use the retaining bolts (5) and spring elements (4)
provided (torque 8.5 Nm).

IMPORTANT INFORMATION

The drive controller may not be installed without an
adapter plate (1)!

IMPORTANT INFORMATION

Please ensure that the seal (2) sits perfectly!

Содержание DGM MPM

Страница 1: ...Operating manual for DGM Modular DOC02389740 0006 2021 07 V1 70 EN 1...

Страница 2: ...2 Operating manual for DGM Modular DOC02389740 0006 2021 07 V1 70 EN...

Страница 3: ...Operating manual for DGM Modular DOC02389740 0006 2021 07 V1 70 EN 3...

Страница 4: ...on of size D 41 4 Commissioning 46 4 1 Safety instructions for commissioning 46 4 2 Communication 46 4 3 Block diagram 48 4 4 Commissioning steps 49 4 4 1 Commissioning using the PC 49 4 4 2 Commissio...

Страница 5: ...oli S p A Provide the operator of the system with this manual so it is available when needed 1 1 1 Other applicable documents This refers to all manuals that describe how to operate the drive controll...

Страница 6: ...nformation notes contain important instructions for the installation and problem free operation of the drive controller These must be followed at all times The information notes also point out that fa...

Страница 7: ...Commissioning i e beginning intended operation is only permitted if the EMC Directive 2014 30 EU is complied with The harmonised standards of DIN EN 50178 VDE 0160 must be applied for this drive contr...

Страница 8: ...Restriction of the use of certain hazardous substances in electrical and electronic equipment in short RoHS Directive Directive 2014 53 EU relating to the making available on the market of radio equi...

Страница 9: ...lements to cool sufficiently IMPORTANT INFORMATION If different voltages are used e g 24 V 230 V crossing cable runs are not permitted under any circumstances The operator must also ensure compliance...

Страница 10: ...ll the control device s operating modes Resetting the emergency stop equipment may not result in uncontrolled or undefined restarting In order to ensure safe disconnection from the mains the mains cab...

Страница 11: ...tested with 2 02 kV in the course of series testing Should the insulation resistance have to be measured during a system test this can be done under the following conditions an insulation test can be...

Страница 12: ...I O Potentiometer X X EL53 Passive cooling Phoenix Quickon 2x M12 I O X X EL54 Passive cooling Harting 2x M12 I O Brake chopper internal Brake resistor Potentiometer X X EL55 Passive cooling Harting...

Страница 13: ...7 Passive cooling Phoenix Quickon 2x M12 I O Brake chopper internal Brake resistor X EL61 Active cooling Brake chopper internal Brake resistor Potentiometer X X EL62 Active cooling Brake chopper inter...

Страница 14: ...2 2 2 Size D Fig 7 Scope of delivery size D Key Drive controller article number 1 Drive controller variant 2 Adapter plate with terminal not part of the scope of delivery 3 Seal not part of the scope...

Страница 15: ...ry 2 4 Description of DGM Modular drive controller The DGM Modular drive controller is a device for the speed control of three phase AC motors The drive controller can be integrated in the motor with...

Страница 16: ...er line DANGER Risk of death due to revolving mechanical parts Death or serious injury De energise drive controller and secure it against being restarted Only allow appropriately qualified staff to in...

Страница 17: ...gnetic compatibility Immune to interference acc to DIN EN 61800 3 Cooling Surface cooling sizes A to C free convection Tab 1 Ambient conditions Ensure that the housing type protection class is suitabl...

Страница 18: ...ated drive controller Ensure that the motor with a motor integrated drive controller is only installed and operated if aligned as shown in the following diagram Fig 10 Motor installation location perm...

Страница 19: ...ugs are recommended Terminals Spring force connection slot screwdriver max width 2 5 mm Conductor cross section rigid min 0 2 mm max 10 mm Conductor cross section flexible min 0 2 mm max 6 mm Conducto...

Страница 20: ...5 mm rigid max 35 mm Conductor cross section flexible min 0 5 mm max 25 mm Conductor cross section flexible with core end sleeve without plastic collar min 1 mm max 25 mm Conductor cross section flex...

Страница 21: ...rd motor connection box 2 Disconnect the wires from the connection terminals Memorise or write down the connection sequence 3 Remove the motor terminal block if necessary 4 Remove the connection housi...

Страница 22: ...egulations Non compliance may result in death or serious injury If spring elements 5 are not used when assembling the adapter plate there must be an extra connection between the motor and drive contro...

Страница 23: ...y ensure that the connection cable is not crushed IMPORTANT INFORMATION If the motor is fitted with a temperature sensor this is connected to the T1 and T2 terminals 1 Remove the bridging contact 2 in...

Страница 24: ...taining bolts 8 and spring elements 9 torque 8 5 Nm IMPORTANT INFORMATION When mounting the adapter plate 2 ensure that all four retaining bolts 3 including the spring elements 4 are tightened to the...

Страница 25: ...controller 11 Carefully place the drive controller 15 onto the cup 7 of the DGM Modular IMPORTANT INFORMATION During assembly ensure that the connection cable is not crushed IMPORTANT INFORMATION Whe...

Страница 26: ...3 x 400 V AC terminal assignment X1 Tab 3 DC feed 565 V terminal assignment X1 Sizes B C Size A Terminal no Designation Assignment 1 L1 Mains phase 1 2 L2 Mains phase 2 3 L3 Mains phase 3 4 PE Protec...

Страница 27: ...00 V AC terminal assignment X1 The protective conductor must be connected to the PE contacts IMPORTANT INFORMATION The cable screw connection provides strain relief and the PE connection cable must be...

Страница 28: ...1 B Connection for brake resistor 2 B Connection for brake resistor Tab 7 Optional terminal assignment for brake chopper Fig 14 Sizes A C Tab 6 Motor connection assignment X4 Fig 15 Size D Terminal n...

Страница 29: ...ction using Harting plug Fig 16 Harting plug 4 Place the housing cover 2 on the drive controller and screw down with the four screws 1 Torque 4 Nm Size Torque A C D 2 Nm 4 x M4 x 28 4 Nm 4 x M6 x 28 P...

Страница 30: ...DOC02389740 0006 2021 07 V1 70 EN 3 4 5 PHOENIX Quickon connection Fig 17 PHOENIX Quickon Pin Colour Assignment 1 Sw BK L1 2 br BN L2 3 gr GY L3 4 ge YE PE 3 4 6 Connection via main switch Fig 18 Main...

Страница 31: ...ty Value Type Half wave rectifier Output voltage Vgrid 0 445 Example Grid at 230 V 102 V DC Grid at 400 V 180 V DC Switching the brake voltage At DC end Maximum DC output current 0 9 A Current limitat...

Страница 32: ...s ready once a 3 x 400 V AC mains supply has been activated on terminals L1 to L3 or a 565 V DC mains supply has been activated on terminals L1 and L3 Connection data for brake module min max Conducto...

Страница 33: ...S485 Socket Pin no Signal Material ID It 1 n c YP00020445 1 2 RS 485 A 3 GND 4 RS 485 B Housing Shielding Fig 21 Round plug connector 4 pin M12 A coded for Modbus fieldbus Pin assignment of interfaces...

Страница 34: ...erfaces for M12 socket for JST I O 2 Socket Pin no Signal Material ID It 1 24 V YP00020445 1 X16 2 Dig In 3 3 GND 4 Dig Out 1 Fig 24 Round plug connector 4 pin M12 A coded for IO plug 2 Pin assignment...

Страница 35: ...pin M12 A coded for MMI plug Pin assignment of interface for JST potentiometer It JST potentiometer 4 Signal Material ID Analogue In 1 0 V 10 V YP00022767 10 V X4 GND Fig 27 Internal potentiometer Pi...

Страница 36: ...roller For the wall mounting version the line length between the motor and DGM Modular may not exceed 5 m for exception see Chapter 10 1 EMC limit classes Only use a shielded cable with the required c...

Страница 37: ...described in the Installation requirements section To achieve optimum self convection of the drive controller ensure that the EMC screw connection 5 is facing upwards during installation If there is...

Страница 38: ...PTC into the adapter plate 3 6 Refit the contact plate 2 in the adapter plate 3 7 Fasten the contact plate 2 using the screw 1 torque 1 2 Nm 4 Wire the motor cable to contacts U V W and the star point...

Страница 39: ...3 The M6 x 12 PE connection 4 is underneath the contact plate 2 Guide the connection cable from the motor to the adapter plate 3 through the integrated EMC screw connection 5 3 This PE connection torq...

Страница 40: ...crew 8 with a suitable standard screw connection and guide both ends to T1 and T2 6 6 Refit the contact plate 2 in the adapter plate 3 7 Fasten the contact plate 2 using the screw 1 torque 1 2 Nm INFO...

Страница 41: ...with the help of the screws 10 provided torque 4 0 Nm 3 5 3 Mechanical installation of size D 1 Open the motor connection box 2 Use a suitable EMC screw connection to attach the shielded cable to the...

Страница 42: ...te 1 on the wall with four screws The screws are not part of the scope of delivery Fig 36 Fastening the size D cup to the adapter plate 6 Mount seal 2 along with cup 3 to the adapter plate 1 Use the r...

Страница 43: ...3 8 Unscrew the four screws 7 from the cover 8 of the drive controller 9 9 Take off the cover 8 Fig 38 Fastening drive controller to size D cup 10 Carefully place the drive controller 9 onto the cup 3...

Страница 44: ...e conductor must be connected to the PE contact Terminal no Designation Assignment 1 L1 Mains phase 1 2 L2 Mains phase 2 3 L3 Mains phase 3 4 PE Protective conductor Tab 7 3 400 V terminal assignment...

Страница 45: ...ws Terminal no Designation Assignment 1 PE Protective conductor 2 U Motor phase 1 3 V Motor phase 2 4 W Motor phase 3 Tab 9 Motor connection assignment X4 Fig 41 Closing housing size D 16 Place cover...

Страница 46: ...ssioning Commissioning may only be performed by qualified staff Safety precautions and warnings must always be observed Risk of death due to electrical shock Death or serious injury Be sure that the p...

Страница 47: ...DGM Modular DOC02389740 0006 2021 07 V1 70 EN 47 using the DGM Modular Man Machine Interface handheld controller Fig 43 MMI handheld controller using the MMI in the cover MMI option Fig 44 MMI option...

Страница 48: ...are Digital input1 Digital input2 Digital input3 Analogue input1 Fieldbus Modbus Autostart Virtual output 1 Pulse mode 1 Pulse mode 2 Start protection Fixed frequencies 1 132 1 131 Reversal of directi...

Страница 49: ...o optimise the speed control parameters 34 090 to 34 091 4 Perform the application settings ramps inputs outputs target values etc 5 Optional Define an access level 1 MMI 2 user 3 manufacturer See Fig...

Страница 50: ...l is established within 25 sec the MMI option remains in standby mode Data can now be exchanged with the PC and or an external MMI If communication is aborted or cannot be established within 25 sec th...

Страница 51: ...e target value s plus or minus sign is the decisive factor in rescaling Fixed frequency This operating mode controls the drive controller with up to 7 fixed target values These are selected under para...

Страница 52: ...requencies 5 2 2 Structure of the parameter tables Fig 46 Example of a parameter table Key 1 Parameter number 5 Unit 2 Parameter name 6 Field for entering an own value 3 Transfer status 0 switch drive...

Страница 53: ...st frequency produced by the inverter depending on the target value 1 050 Deceleration time 1 Unit s Relationship to parameter 1 021 1 054 Transfer status 2 min 0 001 Own value to be entered max 1000...

Страница 54: ...0 Own value to be entered max 9 def 0 Selection of used ramp pair 0 deceleration time 1 1 050 acceleration 1 1 051 1 deceleration time 2 1 052 acceleration 2 1 053 2 digital input 1 false ramp pair 1...

Страница 55: ...input 1 3 MMI PC 4 Modbus 9 fieldbus 10 DGM Modular soft PLC 1 131 Enable software Unit integer Relationship to parameter 1 132 1 150 2 050 4 030 4 030 Transfer status 2 min 0 Own value to be entered...

Страница 56: ...own 1 digital input 1 2 digital input 2 3 digital input 3 1 150 Rotation direction Unit integer Relationship to parameter 1 131 4 030 4 030 Transfer status 2 min 0 Own value to be entered max 16 def 0...

Страница 57: ...e 2 050 Fixed frequency mode Unit integer Relationship to min 0 Own value to be entered parameter Transfer status max 4 1 100 2 def 2 2 051 to 2 057 Selection of the digital inputs used for fixed freq...

Страница 58: ...ter Transfer status 2 min 0 Own value to be entered max 100 def 0 Dead time as percentage of the range of the analogue inputs 4 024 Ai1 filter time Unit s Relationship to parameter Transfer status 2 m...

Страница 59: ...eter Transfer status max 10000 4 033 2 def 100 4 034 Selection of the upper limit of a physical value to be displayed 4 037 Ai1 inverted Unit integer Relationship to parameter Transfer status 2 min 0...

Страница 60: ...Ready for operation mains supply on no HW enable motor stationary 18 Ready mains supply on HW enable set motor stationary 19 Operation mains supply on HW enable set motor running 20 Ready for operati...

Страница 61: ...ich the output should switch 4 232 5 010 5 011 5 090 0 Not used 1 Intermediate circuit voltage 2 Supply voltage 3 Motor voltage 4 Motor current 5 Actual frequency value 6 7 8 IGBT temperature 9 Inner...

Страница 62: ...ansfer status 2 min 0 Own value to be entered max 10000 def 0 Specifies the length of the switch off delay 4 235 VO inverted Unit integer Relationship to parameter 4 230 Transfer status 2 min 0 Own va...

Страница 63: ...multiplied by the set limit as parameter 5 070 for the set time parameter 5 071 the output current of the drive controller is limited permanently to the parametrised value The entire function can be...

Страница 64: ...metrised as 60 seconds half the acceleration time is used in place of the 30 seconds 0 Function disabled 1 Function enabled 5 085 F min monitoring Unit s Relationship to parameter 1 020 Transfer statu...

Страница 65: ...er 5 200 Turning MMI display Unit integer Relationship to parameter Transfer status 2 min 0 Own value to be entered max 1 def 0 Only for MMI in cover Here the user can define whether the screen key as...

Страница 66: ...take one to two minutes The DGM Modular must not be switched off during this time Once successfully loaded the DGM MPM restarts 6 040 CAN active Unit integer Relationship to parameter Transfer status...

Страница 67: ...5 3 13 Torque control limit 7 010 Torque target value source Unit integer Relationship to parameter Transfer status 2 min 0 Own value to be entered max 7 def 0 hrs Determines the source from which the...

Страница 68: ...target value can be specified here To do this selection 5 fixed target value must be made for parameter 7 010 7 050 Torque delay Unit s Relationship to parameter Transfer status 2 min 0 Own value to b...

Страница 69: ...r data 33 020 R optimisation Unit Relationship to parameter Transfer status 1 min 0 Own value to be entered max 200 def 100 Drive type V f ASM PMSM SRM x If necessary this parameter can be used to opt...

Страница 70: ...set 33 050 Stator resistance Unit Ohm Relationship to parameter Transfer status 1 min 0 Own value to be entered max 100 def 0 001 Drive type V f ASM PMSM SRM x x x The automatically calculated value...

Страница 71: ...rque isn t sufficient we would recommend setting parameter 33 010 drive type to 20 ASM open loop 33 201 Nominal flux Unit mVs Relationship to parameter Transfer status 1 min 0 Own value to be entered...

Страница 72: ...function 0 I T function disabled 1 I T function enabled 33 012 to 33 014 I2 T limit 1 to 3 Unit Relationship to parameter 33 015 33 031 Transfer status 2 min 10 Own value to be entered max 500 def 100...

Страница 73: ...eted 5 4 4 Switching frequency The internal switching frequency can be changed in order to control the power element A high setting reduces noise in the motor but results in increased EMC emissions an...

Страница 74: ...Hz 5 4 5 Controller data 34 015 Ramp corr active Unit integer Relationship to parameter Transfer status 1 min 0 Own value to be entered max 1 def 1 Drive type V f ASM PMSM SRM x x x 0 the ramp correct...

Страница 75: ...onship to parameter Transfer status 2 min 0 Own value to be entered max 10 def 4 Drive type V f ASM PMSM SRM x x x For asynchronous motors The reset time of the speed controller can be optimised here...

Страница 76: ...in 0 Own value to be entered max 1 def 0 Drive type V f ASM PMSM SRM x 0 disable the motor cannot be run in the field weakening 1 enable the motor can be placed in the field weakening until the drive...

Страница 77: ...SRM x x x x 36 020 Deact grid monitoring Unit integer Relationship to parameter Transfer status 2 min 0 Own value to be entered max 1 def 0 Drive type V f ASM PMSM SRM x x x x Grid monitoring can be d...

Страница 78: ...rrectly If the closing time is set to be too short the controller block is set and the drive has no torque before the brake is fully closed Once the parameters have been entered always check that the...

Страница 79: ...very electromechanical brake has a switching delay from the time when the output is switched to when the brake is fully opened br opening time During this time the output frequency is restricted to th...

Страница 80: ...motion dependent on the current target value A holding torque is also built up With rotating machines 0 should be entered for the br closing and br opening time No holding torque is then built up and...

Страница 81: ...and stopping as well as speed at which the brake opens and closes 37 040 Br opening time Unit s Relationship to parameter Transfer status 1 min 0 Own value to be entered max 10 def 0 2 Opening time of...

Страница 82: ...table contains an overview Red LED Green LED State Bootloader active both LEDs briefly flash twice The process is repeated after a short pause Ready for operation activate En_HW for operation Operati...

Страница 83: ...setting parameter 4 021 to 20 Cable break faulty external sensor 15 Blocking detection The drive shaft of the motor is stalled 5 080 Remove the blockage 17 Start up error Motor not starting up or sta...

Страница 84: ...ediate circuit The minimum intermediate circuit voltage has not been reached Supply voltage too low grid connection defective check wiring 35 Excess motor temperature Motor PTC has been triggered Over...

Страница 85: ...ed for more than 60 sec Check application reduce load use larger drive controller 53 Motor tipped Only for synchronous motors field orientation lost Load too high Optimise controller parameters Tab 12...

Страница 86: ...accordance with the regulations of the country in which the drive controller has been installed The drive controller may not be disposed of with household waste 1 Open drive controller cover 2 Release...

Страница 87: ...record changeover flying restart motor current limit Mechanical data Housing Two part aluminium die cast casing Dimensions L x W x H mm 233 x 153 x 120 270 x 189 x 140 Weight including adapter plate 3...

Страница 88: ...rt motor current limit Mechanical data Housing Two part aluminium die cast casing Dimensions L x W x H mm 370 x 223 x 181 414 x 294 x 232 Weight including adapter plate kg 8 7 kg 21 0 kg Protection cl...

Страница 89: ...ies have two integrated PTC resistors as standard which monitor both the heat sink temperature and the inner temperature As soon as a permissible IGBT temperature of 95 C or a permissible inner temper...

Страница 90: ...x a m Umgebungstemperatur C 8 2 1 Derating due to increased ambient temperature Fig 47 Derating for motor mounted drive controller Fig 48 Derating for wall mounted drive controller 110 100 90 80 70 60...

Страница 91: ...ould be observed from 2000 m 4000 m because of the lower air pressure In order to observe the overvoltage category use external overvoltage protection in the DGM Modular s mains cable reduce the input...

Страница 92: ...with M12 plug The MMI handheld controller is connected to the integrated DGM Modular M12 interface This operating unit allows the user to write program and or to visualise all the parameters of the DG...

Страница 93: ...sinesses Second environment industry Industrial environments with their own supply network that is separated from the public low voltage supply by a transformer 10 3 Harmonics currents and grid impeda...

Страница 94: ...MP M D IV01 PW15 ADP MD WDM 50 C INV MP M D IV01 PW55 ADP MD WDM 35 C Required Markings To maintain the environmental integrity of the enclosure openings shall be closed by field installed industrial...

Страница 95: ...o tier les ouvertures doivent tre ferm es par des raccords de conduits industriels install s sur le terrain ou des plaques d obturation compatibles au minimum avec un bo tier de type 1 Courant nominal...

Страница 96: ...ndheld controller INVERTERpc installation Option Bluetooth stick BT M12 art no 10447294 Option MMI RJ9 M12 art no 10004768 Option Connection cable USB M12 art no 10023950 Drive type 33 010 asynchronou...

Страница 97: ...Operating manual for DGM Modular DOC02389740 0006 2021 07 V1 70 EN 97 Fig 52 Block diagram for quick start ASM Integrated potentiometer Fieldbus...

Страница 98: ......

Страница 99: ...roller INVERTERpc installation Option Bluetooth stick BT M12 art no 10447294 Option MMI RJ9 M12 art no 10004768 Option Connection cable USB M12 art no 10023950 Drive type 33 010 synchronous motor Moto...

Страница 100: ...98 Operating manual for DGM Modular DOC02389740 0006 2021 07 V1 70 EN Fig 53 Block diagram for quick start Integrated potentiometer Fieldbus...

Страница 101: ...tion 25 EMC screw connections 93 Enable software 55 Error detection 82 85 Excess temperature 84 External fault 62 F Factory setting 52 FI protection switch 10 Field weakening 76 Fieldbus 66 Fieldbus a...

Страница 102: ......

Страница 103: ...ickstart guide 96 R Ramp 54 RCD 10 Repairs 11 Rotation direction 56 Run up time 53 S Safety instructions 8 16 Set fieldbus timeout 67 Set Timeout timeout 67 Short circuit current rating SCCR 94 Slip 7...

Страница 104: ......

Страница 105: ...Operating manual for DGM Modular DOC02389740 0006 2021 07 V1 70 EN 101...

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Страница 107: ...Operating manual for DGM Modular DOC02389740 0006 2021 07 V1 70 EN 103...

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