BOMBARDIER DS 7404 Скачать руководство пользователя страница 68

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Release latches and remove air filter
box cover.

1. Latches
2. Air filter box cover

Remove screw driver cap, push inside
of air box.

Loosen screw on clamp and remove
filter.

Remove foam.

1. Clamp
2. Air filter and foam
3. Screw driver cap

Clean inside of air box.

Wash air filter and foam with warm
water and mild detergent as neces-
sary.

Squeeze foam to remove excess wa-
ter. Let dry air filter and foam thorough-
ly.

NOTE:

Slight dust may be cleaned us-

ing a low-pressure airgun. Blow com-
pressed air backward of operating air
flow.

If air filter element or foam is dirty, re-
place with a new one.

Air Filter Installation

Properly reinstall removed parts in the
reverse order of their removal.

Electrical

Battery

Cleaning

Clean battery post with a wire brush.
Apply dielectric grease on post to pro-
tect against oxidation.

Removal

Disconnect negative BLACK cable first
then positive cable.

V02A0DY

V02A0EY



WARNING

Always respect this order for dis-
assembly; disconnect BLACK
negative cable first. Oil or fuel va-
pors can be present in engine
compartment and a spark may ig-
nite them and possibly cause per-
sonal injuries.

vmo2000_001b.fm Page 66 Friday, September 17, 1999 1:21 PM

Содержание DS 7404

Страница 1: ......

Страница 2: ...safety understand and follow all the warnings contained in the Operator s Guide the Safety Handbook and the labels on your vehicle Failure to follow these warnings can result in SEVERE INJURY OR DEAT...

Страница 3: ...this guide may be translated into another language In the event of any discrepancy the En glish version shall prevail The information and components system descriptions contained in this document are...

Страница 4: ...NSTRUMENTS EQUIPMENTS 40 1 Throttle Lever 42 2 Front Brake Lever 42 3 Clutch Lever 43 4 Parking Lever Lock 43 5 Headlight Switch 44 6 Engine Stop Switch 44 7 Start Button 44 8 Fuel Tank Cap 44 9 Ignit...

Страница 5: ...n 56 SPECIAL PROCEDURES 57 Flooded Engine 57 Engine Overheat 57 Post Operation Care 57 Storage and Preseason Preparation 57 MAINTENANCE CHART 58 Noise Emission Control System Regulation 58 Emission Re...

Страница 6: ...cle components NOTE Indicates supplementary infor mation needed to fully complete an in struction Although the mere reading of such in formation does not eliminate the haz ard the understanding and ap...

Страница 7: ...approved helmet that fits properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and long pants Never consume alcohol or drugs be fore or while...

Страница 8: ...d straight uphill Turn the ATV around and remount following the proce dure described in the Operator s Guide and the Safety Handbook Always check for obstacles before operating in a new area Never at...

Страница 9: ...HAZARD Operating this ATV without proper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations...

Страница 10: ...their age can lead to severe injury or death of the child Even though a child may be within the age group for which an ATV is recommended he or she may not have the skills abilities or judgment neede...

Страница 11: ...your ability to balance and control this ATV Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Never carry a passenger The long seat is to allow the opera...

Страница 12: ...esigned for off road use only not for use on pave ment Paved surfaces may seriously affect handling and control of the ATV and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Never...

Страница 13: ...ds or highways WHAT CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this ATV on any public street road or highway even a dirt or gravel one In many states it is i...

Страница 14: ...ent of an accident Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident Operating without protective clothing increases...

Страница 15: ...hol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident HOW TO AVOID THE HAZARD Neve...

Страница 16: ...ive speeds WHAT CAN HAPPEN Increases your chances of losing control of the ATV which can result in an accident HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain visibili...

Страница 17: ...00A09Q WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVO...

Страница 18: ...bility to control the ATV or could cause you to lose your balance and fall off the ATV If you remove a foot from the footpegs your foot or leg may come into contact with the rear wheels which could in...

Страница 19: ...APPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the ATV overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when...

Страница 20: ...ause loss of traction or vehicle control which could result in an accident including an overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have le...

Страница 21: ...control causing a collision or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in the Opera tor s Guide and the Safety Handbook Practice turning at low speeds...

Страница 22: ...N HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your ab...

Страница 23: ...s Guide and the Safety Handbook Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the t...

Страница 24: ...as described in the Operator s Guide and the Safety Handbook NOTE A special technique is required when braking as you go down a hill Always check the terrain carefully before you start down any hill S...

Страница 25: ...ered the turning technique as described in the Operator s Guide and the Safety Handbook on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible Whe...

Страница 26: ...eep weight uphill Apply the brakes Lock parking device after you are stopped If you begin rolling backwards Keep weight uphill Never apply the rear brake while rolling backwards Apply the front brake...

Страница 27: ...ion Could cause the ATV to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you g...

Страница 28: ...action unexpectedly which may cause the ATV to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slipper...

Страница 29: ...ich could lead to an accident HOW TO AVOID THE HAZARD Never operate this ATV in fast flowing water or in water deeper than that specified in the Operator s Guide and the Safety Handbook Remember that...

Страница 30: ...reverse WHAT CAN HAPPEN You could hit an obstacle or person behind you resulting in serious injury HOW TO AVOID THE HAZARD When you select reverse gear make sure there are no obstacles or people behi...

Страница 31: ...his ATV or operation of this ATV with improper or uneven tire pressure may cause loss of control and increases the risk of an accident HOW TO AVOID THE HAZARD Always use the size and type tires specif...

Страница 32: ...situations could lead to an ac cident HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accesso ries All parts and accessories added to this vehicle should be genu...

Страница 33: ...OID THE HAZARD Never exceed the stated load capacity for this ATV Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater dis tan...

Страница 34: ...repair or replace at its option all genuine BOMBARDIER part found defective in material and or workmanship under normal use maintenance and service with a genuine BOMBAR DIER part without charge for...

Страница 35: ...to modify this warranty at any time being understood that such modification will not alter the warranty conditions applicable to the BOMBARDIER ATV sold while this warranty is in effect 6 TRANSFER If...

Страница 36: ...of my vehicle A In the Operator s Guide provided with the vehicle at the time of delivery Q Will the entire warranty be voided or cancelled if I do not operate or maintain my new vehicle exactly as sp...

Страница 37: ...and goodwill of the owners of Bombardier products are of primary concern to your ATV dealer and Bombardier Normally any prob lems that arise in connection with the sales transaction or the operation...

Страница 38: ...icle identification number in the 8th character detailed herein HANG TAG This ATV comes with a hang tag and labels containing important safety informa tion The labels should be considered as permanent...

Страница 39: ...37 LOCATION OF THE IMPORTANT LABELS The following labels are on your ATV If missing or damaged they can be replaced free of charge See an authorized Bombardier ATV dealer 1 V02L02L 6 5 3 2 4 7...

Страница 40: ...38 LABEL 1 LABEL 2 LABEL 3 LABEL 4 LABEL 5 LABEL 6 LABEL 7 V01M01Z V01M02Z V02M05Y V02M06Y V01M07Z V02M03Y V02M07Y...

Страница 41: ...authorized Bombardier ATV dealer to complete warranty claims properly No warranty will be honored by Bom bardier if the engine identification number EIN or vehicle identification number VIN is remove...

Страница 42: ...40 CONTROLS INSTRUMENTS EQUIPMENTS 10 V02L08L 9 19 19 3 5 6 7 16 14 15 16 17 8 1 2 4 11...

Страница 43: ...41 14 V02L09L 12 13 16 18 17 19 16 15 14...

Страница 44: ...ht side of handlebar When compressed the brake is ap plied When released it should auto matically return to its original position Braking effect is proportional to the force applied on the lever and t...

Страница 45: ...is now compressed and applying front brake 1 Parking lever lock 2 To apply parking device To release mechanism Squeeze front brake lever Lever lock should automat ically return to its original positi...

Страница 46: ...be stopped by the engine stop button 1 Engine stop switch 7 Start Button Located on left side of handlebar To start engine Place the engine stop switch to RUN Select transmission to the NEU TRAL posit...

Страница 47: ...f ter restarting engine If lamp stays ON stop engine and see an authorized Bombardier ATV dealer CAUTION Failure to stop the engine immediately after RED engine indi cator lamp comes ON will adversely...

Страница 48: ...arshift Pedal Located in front of left footpeg 1 Gearshift pedal 14 Storage Compartment Located on back of air box under seat 1 Storage compartment 2 Air box Tool Box Located in storage compartment Th...

Страница 49: ...seat front tab into body hook Pull latch lever to insert it over the rear lock pin Release latch lever then firmly push on rear of the seat to relatch 1 Seat tab 2 Body hook 16 Footpeg Located on bot...

Страница 50: ...ition of the terrain 18 Rear Brake Fluid Reservoir Located near the right rear fender 1 Rear brake fluid reservoir 19 Engine Transmission Oil Tank Cap Located on LH of control panel 1 Engine transmiss...

Страница 51: ...components CAUTION Never mix oil with fuel This ATV has a 4 stroke engine Oil must be added to oil tank only Fuel Level Engine Transmission Oil Recommended Oil Always use 4 stroke mineral based engin...

Страница 52: ...l use Other viscosity should be used if the average temperature is outside the range of the recommended oil See chart below SAE 5W30 SAE 10W30 SAE 10W40 SAE 15W40 SAE 15W50 SAE 20W50 C F 60 50 40 30 2...

Страница 53: ...ze Coolant Level 1 Coolant reservoir 2 Radiator 3 RH front shock With vehicle on a level surface liquid should be between MIN and MAX level marks of coolant reservoir NOTE When checking level at tem p...

Страница 54: ...intenance Cleaning Clean battery post with a wire brush Apply dielectric grease on post to pro tect against oxidation Removal Disconnect negative BLACK cable first then positive cable Remove bolts ret...

Страница 55: ...in Continued wide open throttle acceler ations prolonged cruising speeds and engine overheating are detrimental during the break in period 10 Hour Inspection As with any precision piece of me chanical...

Страница 56: ...nd adjustment Check sprockets for wear and dam ages Check fuel oil and coolant levels Check for oil leaks on the engine transmission and oil tank Ensure fuel valve is in fully open po sition ON Clean...

Страница 57: ...ld until engine starts CAUTION Do not hold start button more than 4 seconds A rest period should be observed between the cranking cycles to let starter cool down Pay attention not to discharge battery...

Страница 58: ...Control To shift the transmission pull in the clutch lever then operate gearshift pedal as follow One full stroke of the pedal shifts the transmission to the next higher or low er gear in the shifting...

Страница 59: ...vehicle moving to supply air to radiator If engine is still overheating after ap proximately one minute stop vehicle and set transmission to NEUTRAL Ap ply parking device and stop engine Inspect radia...

Страница 60: ...turing of the muffler or any engine component which conducts removal of engine exhaust gases 2 Removal or alteration or the puncturing of any part of the intake system 3 Replacing any moving parts of...

Страница 61: ...s CUSTOMER Clutch and transmission operation DEALER Clutch lever adjustment DEALER FUEL SYSTEM Air filter cleaning draining CUSTOMER Air filter and foam replacement CUSTOMER Fuel lines and connections...

Страница 62: ...EVERY RIDE CUSTOMER Choke condition EVERY RIDE CUSTOMER Steering system mechanism DEALER Tie rod ends DEALER Tire pressure EVERY RIDE CUSTOMER Wheel mount tightness and stud lubrication CUSTOMER Wear...

Страница 63: ...be done with a warm engine Ensure vehicle is on a level surface Remove dipstick Clean the drain plug area Drain all oil from oil tank by removing the rubber hose on the engine Wipe out any oil spilla...

Страница 64: ...n gasket area on engine and drain plug then reinstall plug Refill oil tank at the proper level with the recommended oil Refer to SPECIFICATIONS for ca pacity Start engine and let idle for a few min ut...

Страница 65: ...adjustment Insufficient clearance will cause loss of power and possibly damage the valves Excessive clearance will cause noise Throttle Lever Adjustment Slide rubber protector back to expose throttle...

Страница 66: ...ns are pur posely thin parts to allow efficient cooling When hosing use low pres sure only Spark Arrester The muffler must be periodically purged of accumulated carbon See the mainte nance chart Remov...

Страница 67: ...aning Draining Periodically inspect air filter box drain plug for water or deposits 1 Air filter box 2 Drain plug 3 Clamp NOTE If vehicle is used in dusty area inspect more frequently than specified i...

Страница 68: ...ssure airgun Blow com pressed air backward of operating air flow If air filter element or foam is dirty re place with a new one Air Filter Installation Properly reinstall removed parts in the reverse...

Страница 69: ...ere damage Fuses are located under seat between engine and air box 1 Fan 15 A 2 Charging system 25 A Bulb Replacement Always check light operation after re placement Headlight If the headlight bulb is...

Страница 70: ...s Turn knobs to adjust beam height ori entation to your convenience 1 Headlight 2 Beam height adjustment Taillight Unscrew lens screws to expose bulb Push bulb in and hold while turning counterclockwi...

Страница 71: ...in solvent which could damage the O rings Adjustment NOTE Always adjust drive chain with the driver seated on the vehicle Select a level surface and set transmis sion to NEUTRAL Loosen rear axle lock...

Страница 72: ...In stall a new retaining ring each time the pinion is removed Suspension Inspection Inspect shock absorber for oil leaks and fasteners for tightness See an au thorized Bombardier ATV dealer as necessa...

Страница 73: ...e for a firmer ride and rought road condition 1 Adjuster Tires Wheels Tire Pressure Check pressure when tires are COLD before using the vehicle Tire pressure changes with temperature and alti tude Rec...

Страница 74: ...Check electrical connections for corrosion and tightness Replace or have damaged parts repaired Skid Plate Check tightness of fasteners and con dition of plate for cracks or other dam age Properly ret...

Страница 75: ...the appro priate areas See the following illus tration CAUTION Attaching vehicle at oth er locations may damage the vehi cle WARNING Indicates a potential hazard that could result in serious injury o...

Страница 76: ...to ON also try on RES A failure of the fuel pump or carburetor may have occurred Contact an authorized Bombardier ATV dealer 4 Spark plug ignition no spark Check ignition fuse condition Remove spark...

Страница 77: ...lean verify spark plugs and heat range Replace as required 2 Water in fuel Drain fuel system and refill with fresh fuel SYMPTOM Vehicle cannot reach full speed Possible causes What to do 1 Engine See...

Страница 78: ...eeds constant mesh transmission COOLING Type Liquid cooled with integrated water pump Radiator Front mounted with thermostatic fan CARBURETION Carburetor make and type Mikuni BSR42 Constant depression...

Страница 79: ...Rear 340 kg 748 lb maximum WHEELS Wheel nut torque 52 5 N m 39 lbf ft BRAKES Front Nissin hydraulic 2 discs Stainless Rear Nissin hydraulic 1 disc Stainless Parking device RH brake lever includes a lo...

Страница 80: ...l type engine and transmission SAE 10W40 4 stroke mineral based engine oil API classification SH or SJ Do not use synthetic or synthetic blend oil Coolant Ethyl glycol water mix 60 coolant 40 water Us...

Страница 81: ...ilo pascal newton meter kilometer per hour SYMBOL m kg N L C kPa N m km h PREFIXES PREFIX kilo centi milli micro SYMBOL k c m MEANING one thousand one hundredth of one thousandth of one millionth of V...

Страница 82: ...___________ VEHICLE IDENTIFICATION NUMBER V I N ________________________________ ENGINE IDENTIFICATION NUMBER E I N ________________________________ IDENTIFICATION NUMBER E I N _______________________...

Страница 83: ...T APT ______________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE ______________________________________________ COUNTRY NEW ADDRESS ____________________________________________...

Страница 84: ...CHANGE OF ADDRESS N OTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER Recreational Products ATV Warranty Valcourt Quebec Canada J0E 2L0...

Страница 85: ...NO STREET APT ______________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE ______________________________________________ COUNTRY NEW ADDRESS ___________________________________...

Страница 86: ...CHANGE OF ADDRESS N OTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER Recreational Products ATV Warranty Valcourt Quebec Canada J0E 2L0...

Страница 87: ...NO STREET APT ______________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE ______________________________________________ COUNTRY NEW ADDRESS ___________________________________...

Страница 88: ...CHANGE OF ADDRESS N OTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER Recreational Products ATV Warranty Valcourt Quebec Canada J0E 2L0...

Страница 89: ...NO STREET APT ______________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE ______________________________________________ COUNTRY NEW ADDRESS ___________________________________...

Страница 90: ...CHANGE OF ADDRESS N OTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER Recreational Products ATV Warranty Valcourt Quebec Canada J0E 2L0...

Страница 91: ...WARNING Indicates a potential hazard that could result in serious injury or death...

Страница 92: ......

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