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Maintenance

BOMAG

BVP 10/36, BVP 18/45

5.5

Maintenance table

With all maintenance intervals perform also
the work for shorter preceding service inter-
vals.

No.

Maintenance work

Comment

ekl

-a

as req

5.6

Clean the machine

5.7

Checking the engine oil level

Dipstick mark

5.8

Check the fuel level

5.9

Fill the water tank

5.10

Clean the air filter

in case of extreme
dust clean every
day

5.11

Clean the cooling fins and the cooling
air intake openings

5.12

Change the engine oil

at least every 250
operating hours

5.13

Clean, check the spark plug

5.14

Clean the slurry filter

5.15

Check the oil level in the exciter housing

5.16

Check, tension the V-belt, replace if
necessary

5.17

Check, adjust the valve clearance

5.18

Clean the fuel screen

5.19

Change the oil in the exciter housing

at least every 500
operating hours

5.20

Check the rubber buffers

5.21

Change the air filter

at least every year

5.22

Flush the water sprinkler system

5.23

Tighten all bolted connections

5.24

Engine conservation

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Содержание BVP 10/36

Страница 1: ...ginal operating instructions Catalogue No 008 062 61 12 2010 BVP 10 36 BVP 18 45 S N 861 834 03 S N 861 834 04 Forward marching vibratory plate www discount equipment com G o t o D i s c o u n t E q u...

Страница 2: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

Страница 3: ...G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 4: ...ease note This manual was written for operators and mainte nance personnel on construction sites You should only operate the machine after you have been instructed and in compliance with these instruc...

Страница 5: ...ll in the above listed data when receiving the ma chine Upon receipt of the machine our organization will instruct you about correct operation and mainte nance Please observe strictly all safety regul...

Страница 6: ...ck the engine oil level 37 5 8 Check the fuel level 38 5 9 Filling the water tank 38 5 10 Cleaning the air filter 39 5 11 Clean the cooling fins and the cooling air intake openings 41 5 12 Change the...

Страница 7: ...Table of Contents BOMAG 6 BVP 10 36 BVP 18 45 6 2 Engine Troubleshooting Chart 57 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 8: ...BOMAG 7 BVP 10 36 BVP 18 45 1 Technical Data G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 9: ...91 Basic weight kg 82 90 Travel characteristics Working speed max m min 25 25 Max gradability depending on soil 30 30 Drive Engine manufacturer Honda Honda Type GX 120 GX 160 Cooling Air Air Working...

Страница 10: ...rifugal force kN 10 18 Filling capacities Fuel gasoline l 2 5 3 6 Water tank water sprinkling system l 7 7 Engine oil l 0 6 0 6 The right for technical modifications remains reserved BVP 10 36 BVP 18...

Страница 11: ...45 LpA 95 dB A determined acc to ISO 11204 and EN 500 Guaranteed sound power level BVP 10 36 LWA 105 dB A determined acc to ISO 3744 and EN 500 BVP 18 45 LWA 107 dB A determined acc to ISO 3744 and EN...

Страница 12: ...BOMAG 11 BVP 10 36 BVP 18 45 2 Safety regulations G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 13: ...d use is the sole re sponsibility of the customer or driver operator the manufacturer cannot be made liable Examples for unintended use are l Dragging the machine along as a measure of transportation...

Страница 14: ...for machines or parts of the machine i Note Paragraphs marked like this contain technical in formation for the optimal economical use of the machine Environment Paragraphs marked like this point out...

Страница 15: ...the machine on level firm ground Working on the engine Drain the engine oil at operating temperature danger of scalding Wipe off spilled oil catch running out oil and dis pose of environmentally Stor...

Страница 16: ...Safety regulations BOMAG 15 BVP 10 36 BVP 18 45 Replace damaged and illegible stickers decals G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 17: ...uaranteed sound capac ity level 2 Instruction sticker Wear ear defenders 3 Maintenance sticker 4 Information sticker Gasoline 5 Brief operating instructions Stickers and decals BVP 10 36 BVP 18 45 G o...

Страница 18: ...BVP 18 45 Fig 6 Information sticker Read operating instruc tions Fig 7 Information sticker Open choke and fuel valve Fig 8 Information sticker Throttle lever G o t o D i s c o u n t E q u i p m e n t...

Страница 19: ...Safety regulations BOMAG 18 BVP 10 36 BVP 18 45 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 20: ...BOMAG 19 BVP 10 36 BVP 18 45 3 Indicators and Controls G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 21: ...nder Paragraph 4 Operation contains only concise de scriptions of the individual operating steps 3 2 Description of indicators and control elements Fig 9 No 1 Choke lever Position left Choke closed Po...

Страница 22: ...21 BVP 10 36 BVP 18 45 Fig 11 No 4 Recoil starter Fig 12 No 5 Throttle lever Fig 13 No 6 Shut off tap for water sprinkling sys tem Optional equipment G o t o D i s c o u n t E q u i p m e n t c o m t...

Страница 23: ...Indicators and Controls BOMAG 22 BVP 10 36 BVP 18 45 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 24: ...BOMAG 23 BVP 10 36 BVP 18 45 4 Operation G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 25: ...before a longer working period Danger Danger of accident Please observe strictly the safety regulations in chapter 2 of this instruction manual l Park the machine on ground as level as possi ble l Cle...

Страница 26: ...sed rooms and trenches Danger Danger of accident Before starting make sure that there are no persons in the danger area of engine or ma chine and that all safety installations are in place Always hold...

Страница 27: ...ipped with low oil level safety shut down The engine cannot be started if the oil level is too low Fig 17 l Set the throttle lever Fig 17 to 1 3 throttle po sition Fig 18 l Turn the ignition switch Fi...

Страница 28: ...e bit by bit Fig 22 l Move the throttle lever Fig 22 back to idle speed position l Run the engine warm for approx 1 to 2 min utes in idle speed i Note Operation of the vibratory plate can be started a...

Страница 29: ...ark plug with a clean cloth or blow it dry with compressed air If necessary clean with a wire brush l Screw the spark plug back in and plug the spark plug socket back on l Repeat the starting procedur...

Страница 30: ...r off Caution Do not shut the engine down all of the sudden from full speed but let it idle for a while for temperature equalization Fig 26 l Move the throttle lever Fig 26 back to idle speed position...

Страница 31: ...for damage before use Do not use a damaged or in any other way im paired lifting eye The machine must not swing about when be ing lifted Do not step or stand under suspended loads Use only safe liftin...

Страница 32: ...BOMAG 31 BVP 10 36 BVP 18 45 5 Maintenance G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 33: ...s environmentally Notes on the fuel system The lifetime of the engine mainly depends on the purity of the fuel l Keep fuel clean of any contamination and wa ter l Keep used filters in a separate waste...

Страница 34: ...Oil quality You should preferably use oils of API quality class SF or SG SHPD oils or CCMC D4 D5 PD2 oils The API classification is used to classify the oil quality The oil manufacturer is solely resp...

Страница 35: ...0 6 l to oil level mark SAE 10W 30 20 C to 30 C SAE 10W 40 20 C to 40 C SAE 10W 40 15 C to 40 C SAE 30 10 C to 30 C SAE 10 W 20 C to 0 C SAE 40 25 C to 45 C SAE 20W 20 10 C to 10 C Fuel Gasoline unlea...

Страница 36: ...to the oil consumption will drop to the normal level after approx 100 to 200 operating hours After 25 operating hours l Change the engine oil l Check engine and machine for leaks l Check the valve cl...

Страница 37: ...oling air intake openings X 5 12 Change the engine oil at least every 250 operating hours X 5 13 Clean check the spark plug X 5 14 Clean the slurry filter X 5 15 Check the oil level in the exciter hou...

Страница 38: ...ntake 2 and the ignition switch 3 l After wet cleaning run the engine warm to evaporate all water residues and to avoid cor rosion 5 7 Check the engine oil level Caution Park the machine on level grou...

Страница 39: ...or quality and quantity of oil refer to the table of fuels and lubricants Environment Catch running out fuel do not let it seep into the ground Fig 33 l Clean the area around the filler cover unscrew...

Страница 40: ...does not make sense if the air filter is covered with a sooty deposit Use a new air fil ter Incorrectly handled air filters may become in effective because of damage e g cracks and cause damage to the...

Страница 41: ...Wartung w chentlich BOMAG 40 BVP 10 36 BVP 18 45 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 42: ...from all cooling fins and cooling air intake openings and blow it off with compressed air Danger Fire hazard Do not use any inflammable solvents Caution Do not guide the water jet directly into the c...

Страница 43: ...Maintenance every month BOMAG 42 BVP 10 36 BVP 18 45 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 44: ...o the ground and dispose off environmentally i Note Tilt the machine towards the guide handle Fig 38 l Unscrew the oil drain plug Fig 38 let the old oil run out and catch it l Turn the oil drain plug...

Страница 45: ...ect heat value l Check the electrode gap with a feeler gauge if necessary adjust the gap to 0 7 to 0 8 mm l Screw the spark plug in by hand and tighten it until it bottoms i Note A new spark plug need...

Страница 46: ...fuel l Turn the fuel sludge filter in tightly and mind the O ring 2 5 15 Checking the oil level in the vibrator housing i Note Park the machine on level ground Fig 43 l Unscrew the screw Fig 43 and c...

Страница 47: ...ly loosen two fastening screws 1 Fig 45 on both sides of the engine carrier l Push the motor carrier forward and take the V belt off l Install the new V belt Tightening the V belt Fig 46 l Pull the en...

Страница 48: ...ore 2 Check the valve clearance Fig 49 l Check the valve clearance with a feeler gauge on both valves 1 Fig 49 i Note Exhaust valve clearance 0 20 mm Intake valve clearance 0 15 mm Adjust the valve cl...

Страница 49: ...nment Catch running out fuel and dispose of environ mentally Fig 51 l Open the fuel tap Fig 51 by turning in direc tion of arrow Fig 52 l Unscrew the fuel sludge filter 1 Fig 52 and drain off all gaso...

Страница 50: ...e fuel tank 5 19 Changing the oil in the vi brator housing l Tilt the machine slightly towards the side with the oil drain plug and support it safely Environment Environmental hazard Catch all old oil...

Страница 51: ...capacities Fig 57 i Note The oil level must reach the lower edge of the bore Fig 57 l Screw the plugs back in Fig 56 5 20 Check the rubber buffers Fig 58 l Check all rubber buffers Fig 58 for tight fi...

Страница 52: ...wing nut 3 and take off paper ele ment 4 with the foam rubber insert 5 l Check the rubber seal 6 replace if neces sary Caution The rubber seal 6 frequently sticks to the pa per element l Soak the new...

Страница 53: ...Note Self locking nuts must always be replaced by new ones after they have been unscrewed Fig 61 Strength classes for screws with untreated non lubricated surfaces The quality designations are stamped...

Страница 54: ...l warm engine oil and fill in fresh engine oil l Drain the fuel from the tank Fig 62 l Open the fuel tap 1 Fig 62 in direction of ar row l Unscrew the fuel sludge filter 2 empty it and reassemble it l...

Страница 55: ...he engine to protect it against dust and moisture i Note Depending on weather conditions these conserva tion measures will protect the machine for approx 6 to 12 months Caution A machine with conserve...

Страница 56: ...BOMAG 55 BVP 10 36 BVP 18 45 6 Trouble shooting G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 57: ...een operated or maintained cor rectly Therefore whenever a fault occurs carefully read through the instructions on correct operation and maitenance If you cannot locate the cause of the fault or canno...

Страница 58: ...tarter operated Starter defective Exchange starter Engine stalls frequently at short intervals Fuel strainer in carburettor clogged Clean strainer Engine does not work at full speed Throttle defective...

Страница 59: ...Trouble shooting BOMAG 58 BVP 10 36 BVP 18 45 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 60: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

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