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Disposal

BOMAG

BPR 45/55 D, BPR 55/65 D

8.1

Final shut-down of machine

If the machine can no longer be used and needs to
be finally shut down you must carry out the follow-
ing work and have the machine disassembled by
an officially recognized specialist workshop.

Danger

Danger of cauterisation ! Danger of explosion!

When working on the battery do not use open
fire, do not smoke!

The battery contains acid. Do not let acid come
in contact with skin or clothes!

Wear protective clothing!

Remove the batteries and dispose of in com-
pliance with legal regulations.

Environment

Catch all fuels and lubricants, do not let them
seep into the ground and dispose of in compli-
ance with legal regulations.

Empty the fuel tank.

Drain lubrication oil from engine and exciter
housing.

Drain off hydraulic oil.

Danger

Danger of explosion!

Parts that previously contained combustible
fluids must not be cut with a cutting torch.

Содержание BPR 45/55 D

Страница 1: ...nstructions Maintenance instructions Original operating instructions 12 2012 Catalogue No 008 051 21 BPR 45 55 D BPR 55 65 D S N 101 692 14 S N 101 692 33 S N 101 692 16 S N 101 692 34 Reversible Vibr...

Страница 2: ......

Страница 3: ...l wrong fuels and lubricants Please note This manual was written for operators and mainte nance personnel on construction sites These operating and maintenance instructions are part of the machine You...

Страница 4: ...ype Fig 3 Engine number Fig 3 Note i Supplement the above data together with the com missioning protocol During commissioning our organisation will in struct you in the operation and maintenance of th...

Страница 5: ...aintenance 35 6 1 General notes on maintenance 36 6 2 Fuels and lubricants 37 6 3 Table of fuels and lubricants 39 6 4 Running in instructions 40 6 5 Maintenance table 41 Maintenance every day 43 6 6...

Страница 6: ...Check the hydraulic oil level 56 6 19 Check the rubber buffers 58 As required 59 6 20 Tightening the screws 59 6 21 Engine conservation 59 7 Trouble shooting 61 7 1 General notes 62 7 2 Starting with...

Страница 7: ...BOMAG 7 BPR 45 55 D BPR 55 65 D 2 Technical Data...

Страница 8: ...45 55 D Weights Operating weight CECE W 381 kg 840 lbs Operating weight CECE W1 396 kg 873 lbs Operating weight CECE W2 412 kg 908 lbs Basic weight 391 kg 862 lbs Economizer1 5 kg 11 lbs Travel charac...

Страница 9: ...Rated power ISO 9249 6 6 KW 8 9 hp Rated speed 3000 min 1 3000 rpm Drive system mechanical mechanical Exciter system Frequency 70 Hz 4200 vpm Centrifugal force 45 kN 10116 lbf Filling capacities Fuel...

Страница 10: ...55 65 D Weights Operating weight CECE W 436 kg 961 lbs Operating weight CECE W1 456 kg 1005 lbs Operating weight CECE W2 467 kg 1030 lbs Basic weight 451 kg 994 lbs Economizer1 5 kg 11 lbs Travel char...

Страница 11: ...s Rated power ISO 9249 6 6 KW 8 9 hp Rated speed 3000 min 1 3000 rpm Drive system mechanical mechanical Exciter system Frequency 66 Hz 3960 vpm Centrifugal force 55 kN 12365 lbf Filling capacities Fue...

Страница 12: ...ed acc to ISO 11204 and EN 500 BPR 55 65 D LpA 95 dB A determined acc to ISO 11204 and EN 500 Guaranteed sound power level BPR 45 55 D LWA 108 dB A determined acc to ISO 3744 and EN 500 BPR 55 65 D LW...

Страница 13: ...BOMAG 13 BPR 45 55 D BPR 55 65 D 3 Safety regulations...

Страница 14: ...machine when it is used for purposes other than the one it is intended for Any danger caused by intended use is the sole re sponsibility of the customer or driver operator the manufacturer cannot be m...

Страница 15: ...otes on safety in the operating and maintenance instructions Danger Paragraphs marked like this highlight possible dangers for persons Caution Paragraphs marked like this highlight possible dangers fo...

Страница 16: ...shooting and have the fault corrected Operate the machine only with full engine speed as otherwise the centrifugal clutch will be de stroyed Parking the machine Park the machine on level and firm gro...

Страница 17: ...he fuel system Do not inhale any fuel fumes Avoid open fire do not smoke do not spill any fuel Catch running out fuel do not let it seep into the ground and dispose off environmentally Cleaning work D...

Страница 18: ...Information sticker Lashing point 4 Maintenance sticker 5 Information sticker Throttle lever 6 Information sticker Guaranteed sound capac ity level 7 Information sticker Travel lever 8 Brief operatin...

Страница 19: ...BOMAG 19 BPR 45 55 D BPR 55 65 D 4 Indicators and Controls...

Страница 20: ...this section thoroughly before starting any opera tion on the machine Here all functions are de scribed in detail The section Operation contains only brief de scriptions of the individual control step...

Страница 21: ...9 No 6 Recoil starter Fig 10 No 7 Start switch Position 0 Ignition off warning buzzer off Position I Ignition on warning buzzer on Position II Engine starts warning buzzer off Fig 11 No 8 Operating ho...

Страница 22: ...ynamic load plate must be made before the material is compacted This is necessary to find out how many LEDs in the Economizer display correspond with the re quired value in MN m2 on the soil being com...

Страница 23: ...BOMAG 23 BPR 45 55 D BPR 55 65 D 5 Operation...

Страница 24: ...ours The following inspections must be carried out be fore each working day or before a longer working period Danger Danger of accident Please observe strictly the safety regulations in the correspond...

Страница 25: ...are highly dangerous Always ensure an adequate supply of fresh air when starting and operating in closed rooms and trenches Danger Danger of accident Before starting make sure that there are no person...

Страница 26: ...irst back to position 0 Fig 18 l Turn the ignition key to position I Fig 18 the warning buzzer sounds l Then turn the ignition key further to position II to start the engine l As soon as the engine ru...

Страница 27: ...ersons in the danger area of engine or ma chine and that all safety installations are in place Before starting check the starter rope for chaf ing replace if necessary A damaged rope can break and cau...

Страница 28: ...quickly and powerful as far out as possible Caution Do not let the starter handle hit back but guide it back l If the engine does not start during the first at tempt repeat the starting process Fig 2...

Страница 29: ...the mean value indicat ed during the last pass is decisive l The displayed value rises when changing the travel direction the effective force applied to the soil by the vibratory plate rises when reve...

Страница 30: ...ering rod folded down Guide the machine only by the steering rod Guide the machine so hat your hands do not hit against solid objects Always keep an eye on a running machine Caution Operate the vibrat...

Страница 31: ...again Drive backwards Danger Danger of accident As a measure to avoid injury the machine must only be guided from the side by the steering handle Fig 30 l Pull the travel lever Fig 30 back until the...

Страница 32: ...a while for temperature equalization Fig 32 l Shift the throttle lever to position MIN Fig 32 and let the engine run with idle speed for a short while l Vibration is shut down Fig 33 l Set the throttl...

Страница 33: ...ed lifting eye Do not lift or lower the machine jerkily The tension must always be effective in verti cal direction The machine must not swing about when be ing lifted Do not step or stand under suspe...

Страница 34: ...Operation BOMAG 34 BPR 45 55 D BPR 55 65 D...

Страница 35: ...BOMAG 35 BPR 45 55 D BPR 55 65 D 6 Maintenance...

Страница 36: ...environmentally Keep used filters in a separate waste container and dispose of environmentally l Open the hood to perform maintenance work Fig 38 l Loosen the hood fasteners 1 on both sides and remove...

Страница 37: ...customer service depart ment 6 2 Fuels and lubricants Engine oil Oil viscosity Fig 39 Choose the oil viscosity in dependence on the am bient temperature at the operating location of the engine see dia...

Страница 38: ...s are permitted l EN 590 l ASTM D 975 1 D and 2 D Winter fuel For winter operation use only winter diesel fuel to avoid clogging because of paraffin separation At very low temperatures disturbing para...

Страница 39: ...ngine oil approx 1 5 l 0 4 gal us up to oil level mark SAE 15W 40 15 C to 40 C 5 F to 104 F SAE 30 5 C to 35 C 23 F to 95 F SAE 10W 25 C to 0 C 13 F to 32 F SAE 40 10 C to 45 C 50 F to 113 F SAE 20 10...

Страница 40: ...twice every day Depending on the load the engine is subjected to the oil consumption will drop to the normal level after approx 100 to 200 operating hours After approx 50 operating hours l Change the...

Страница 41: ...and the cooling air intake openings X 6 11 Drain the sludge from the fuel tank X 6 12 Check condition of battery X 6 13 Check the oil level in the exciter housing X 6 14 Check the V belt tension if n...

Страница 42: ...Maintenance BOMAG 42 BPR 45 55 D BPR 55 65 D...

Страница 43: ...d to avoid cor rosion 6 7 Check the engine oil level Caution Park the machine on level ground so that the engine is in horizontal position For quality of oil refer to the table of fuels and lubricants...

Страница 44: ...umes Environment Catch running out fuel do not let it seep into the ground l Open the opper rubber cover Fig 42 l Clean the area around the filler opening l Open the filler cap on the fuel tank Fig 42...

Страница 45: ...leaning does not make sense if the air filter element is covered with a sooty deposit Use a new air filter Incorrectly handled air filters may become in effective because of damage e g cracks and caus...

Страница 46: ...f injury Always wear protective clothes goggles gloves when working with compressed air Fig 47 l Blow the air filter out from inside to outside with dry compressed air max 5 bar 72 psi Fig 47 l Check...

Страница 47: ...fuel tank cylinder or cooling air intake Fig 48 l Loosen dried on dirt with a suitable brush Fig 48 from all cooling fins and cooling air intake openings and blow it off with compressed air Danger Fi...

Страница 48: ...moke do not spill any fuel Danger Health hazard Do not inhale any fuel fumes Environment Any fuel must be caught and disposed of in an environmentally friendly manner Note i For this work the fuel tan...

Страница 49: ...battery compartment l Open plugs and check the acid level With control inserts l Check whether the acid level reaches the bot tom end of the control inserts With transparent battery housing l Check wh...

Страница 50: ...m edge of the inspection opening if necessary fill in oil For quality of oil refer to the table of fuels and lubricants l Clean the oil level inspection plug and screw in with sealing agent e g BOMAG...

Страница 51: ...is exceeded Replacing the V belt Fig 56 l Remove the safety cover 3 Fig 56 l Loosen screw 2 l Remove the front disc 1 from the centrifugal clutch l Take off the V belt and replace it by a new one l At...

Страница 52: ...Maintenance every 6 months BOMAG 52 BPR 45 55 D BPR 55 65 D...

Страница 53: ...and dispose of environ mentally together with the oil filter Fig 57 l Unscrew the oil filler cap Fig 57 Fig 58 l Clean the drain hose from dust and dirt l Unscrew the oil drain plug and catch any oil...

Страница 54: ...16 Replacing the fuel filter Danger Fire hazard When working on the fuel system do not use open fire do not smoke do not spill any fuel Danger Health hazard Do not inhale any fuel fumes Environment Ca...

Страница 55: ...the fuel tap Fig 64 set the handle to vertical position 6 17 Change the oil in the exciter housing Caution Park the machine on level ground For quality and quantity of oil refer to the ta ble of fuel...

Страница 56: ...pection bore l Clean level plug 2 and screw in with sealing agent e g BOMAG 009 700 16 l Screw vent plug 1 tightly back in 6 18 Check the hydraulic oil level Caution Park the machine horizontally Envi...

Страница 57: ...ing up hydraulic oil For quality and quantity of oil refer to the table of fuels and lubricants Fig 71 l Shift the travel lever forward against the stop Fig 71 Fig 72 Note i Lay a cloth down before lo...

Страница 58: ...ar BOMAG 58 BPR 45 55 D BPR 55 65 D Fig 74 l Screw in and tighten the plug Fig 74 6 19 Check the rubber buffers Fig 75 l Check all rubber buffers Fig 75 for tight fit cracks and damage and replace imm...

Страница 59: ...ange the fuel filter l Drain the fuel from the fuel tank mix it well with 10 anti corrosion oil and fill it back in In stead of mixing the fuel with anti corrosion oil you may also fill the tank with...

Страница 60: ...fuels and lubricants according to API MIL classification Anti corrosion oils are all oils which comply with the specification MIL L 21260 B or TL 9150 037 2 o Nato Code C640 642 Caution A machine with...

Страница 61: ...BOMAG 61 BPR 45 55 D BPR 55 65 D 7 Trouble shooting...

Страница 62: ...elf by following the trouble shooting chart you should contact our customer service depart ment 7 2 Starting with jump wires Note i Choose this type of starting if the starter battery is flat and the...

Страница 63: ...nning remove the jump start cable from the two negative poles first and from the positive poles after Note i This work sequence is necessary to avoid short circuit caused by contact between positive a...

Страница 64: ...Temperature below starting limit Observe cold start instructions Fuel gelled because of insufficient cold compatibility Pull the fuel hose off the fuel lift pump and check whether fuel runs out of the...

Страница 65: ...d Tank empty Fill in fuel activate the mechanical oil pressure monitoring system Fuel filter clogged Replace the fuel filter Insufficient tank ventilation Ensure sufficient ventilation of the tank Lin...

Страница 66: ...us LED off Operation Status LED on no frequency detected Engine not running Plug in connector defective Sensor cable defective Status LED flashing Frequency detected but outside permis sible range Eng...

Страница 67: ...BOMAG 67 BPR 45 55 D BPR 55 65 D 8 Disposal...

Страница 68: ...open fire do not smoke The battery contains acid Do not let acid come in contact with skin or clothes Wear protective clothing l Remove the batteries and dispose of in com pliance with legal regulatio...

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