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11 

(b)The spindle bearing is worn, or is fixed too tight---Turn off the 

power, unplug the electrical connection, and rotate the spindle 
by hand.Be sure it freely. If not, adjustment the bearing .If you 
feel no use in the bearing, you will have to replace it. 

(c)The spindle has been turning at high speed for a long time---After 

Long use, turn the machine off for a while to give it a rest, and 
allow it to cool off.   

      4.

Table travel is not balanced

 

(a)

 

The gap of the table guide is too wide or feel a heavy drag when  

   moving the table---Adjust gib strip in proper 
(b)

 

The locked bolts may be loose---Check and tighten them if 
necessary. 

(c)

 

The feed is too deep---Reduce the depth of cutting, make several 
passes to reach the required depth. 

5.There is vibration, and roughness of working surface 
during performance.  

(a)The gap of spindle bearing is too wide---Adjust the gap in proper 

or replace bearing with new one. 

(b)Spindle loosening up and down---Check the adjustment of the two 

inner bearing covers. adjust them so there is no free play in the 
taper bearing, and the bearing turns freely. Tighten them against 
each other to save this adjustment. 

(c)The gap of the taper sliding plate is too wide---Adjust the bolt 

tension. 

(d)The chuck is loose---Tighten the chuck. 
(e)The drill bit or cutter is dull---Sharpen or replace it.be sure 

to use cutting fluid to preserve tool life. 

(f)The workpiece is not held firmly---Check the clamps or vise you 

are using, and assure to tighten the workpiece  

6.The micro feed does not work smoothly 

(a)The clutch may be loose ---Check this and tighten if necessary. 

   (b)The worm or worm shaft may be worn---Check these and replace if  
      necessary 

 (c)The handwheel fixed screw may be loose---Check it and tighten  
    if necessary. 

7.The workpiece is not machined accurately  

(a)Imbalance of heavy workpiece---Check to see that heavy workpiece 

are held in balance. the workpiece Out of balance may shift when 
being machined 

(b)A  hammer  has  been  used  on  the  workpiece---never  strike  the 

workpiece with a hammer. 

(c)The table may not be level---check the table with a level to be 

sure it is level both side to side and front to back. 

Содержание ZX45A

Страница 1: ...ZX45A POWER FEED BENCH MILLING DRILLING MACHINE OPERATING MANUAL...

Страница 2: ...2 CONTENTS CONTENTS CONTENTS CONTENTS SAFETY WARNING 3 SPECIFICATION 4 FEATURES 5 INSTALLATION 6 OPERATION 6 ELECTRICAL SYSTEM 9 TROUBLE SHOOTING 10 MAINTENANCE 11...

Страница 3: ...AND WRENCHES FROM TOOL BEFORE STARTING 8 BE SURE DRILL BIT OR CUTTING TOOL IS SECURELY LOCKED IN THE CHUCK 9 AVOID UNINTENTIONAL STARTING 10 KEEP PROPER FOOTING AND BALANCE AT ALL TIMES DO NOT REACH...

Страница 4: ...slide 10 1 4 Spindle taper M T 4 OR R8 Working area of table 31 1 2 9 4 9 Forward and backward travel of table 6 1 2 Left and right travel of table 17 5 7 50HZ 80 145 260 375 710 1250 RPM Spindle spe...

Страница 5: ...ration 8 Speeds and feeding can be easily changed 9 Tapping can be done in either rotation working depth can be controlled by using a positive stop gauge 10 The head can be turned in two rotation for...

Страница 6: ...anism by using the crank 4 when the desired height is reached tighten the bolts to avoid vibration 2 Head may be rotated 180 by loosening the three lock nuts Adjust the head to the desired angle then...

Страница 7: ...drillling pass hole which pass through the workpiece set the positive depth stop gauge in its uppermost position 3 Milling operation 1 Adjust the positive depth stop gauge to its uppermost position 2...

Страница 8: ...ately 2 turns with a wrench rap the top of the arbor bolt with a mallet After taper has been broken loose holding chuck arbor on a hand and turn the arbor bolt with the other hand 2 To install face mi...

Страница 9: ...dimensions ELECTRICAL SYSTEM WARNING 1 A fuse must be connected between machine and power 2 The ground terminal of machine must be grounded properly 3 Don t open electrical box during operation if so...

Страница 10: ...s insufficient power a The machine is overloaded Reduce the load of feed b The voltage supply is too low provide with a reliable power supply c The switch may have a burned or broken contact point Rep...

Страница 11: ...he two inner bearing covers adjust them so there is no free play in the taper bearing and the bearing turns freely Tighten them against each other to save this adjustment c The gap of the taper slidin...

Страница 12: ...of the bolts holding the head in place c If overheating or unusual noises are produced stop the machine immediately to check for lack of lubrication faulty adjustments dull tool bits or other deficien...

Страница 13: ......

Страница 14: ...01 004 ZAY7040A 01 014 HQ400 11 015 GB T270 12 94 ZAY7040A 01 018 GB T119 86 ZAY7040A 01 024 ZAY7040A 01 025 ZAY7040A 01 042 GB T119 86 DESCRIPTION Oiler 6 Screw M8 16 Taper pin 6 25 Leadscrew seat B...

Страница 15: ...85 ZAY7040A 01 011 JB T7270 11 94 GB T70 85 ZAY7040A 01 013 ZAY7040A 01 010 ZAY7040A 01 010 2 ZAY7040A 01 012 ZAY7040A 01 003 ZAY7040A 01 039 GB T6170 86 Handle seat B Handle HY8310 28 8 100 Screw M5...

Страница 16: ...2W 01 008 JB T7270 1 94 ZX32W 01 017 JB T7940 4 1995 ZX32W 01 002 GB T70 85 ZX32W 01 001 ZX32W 01 013 ZX32W 01 014 ZX32W 01 003 Seat Square column A Spring washer 16 Bolt M16 60 Screw M8 12 Guide guar...

Страница 17: ...5...

Страница 18: ...T276 94 Bearing 16003 P6 2 14 ZXT45G 02 034 Spacer A 1 15 ZXT45G 02 005 Spiral gear A 1 16 GB68 85 Screw M5 12 10 17 ZXT45G 02 063 Left cover plate 1 18 GB T894 2 Snap ring 35 1 19 GB T276 94 Bearing...

Страница 19: ...en screw M5 8 1 45 ZX32G 02 017 Shaft 1 46 GB T1096 Key 5 60 1 47 ZX32G 02 024 Gear 1 48 ZX32G 02 023 Shaft 1 49 GB T1096 Key 5 25 1 50 ZX32G 02 022 Gear 1 51 HQ400 24 021 Arbor bolt cover 1 52 ZX32G...

Страница 20: ...r indicator M27 1 5 1 78 ZXT45G 02 024 Lever A 1 79 GB T308 84 Steel ball 5 2 80 GB T2089 84 Spring 0 8 5 14 2 81 GB77 85 Screw M6 10 2 82 ZXT45G 02 022 Slip block 2 83 ZXT45G 02 019 Short pin shaft 3...

Страница 21: ...118 ZXT45G 02 036 Set washer A 4 119 GB T292 94 Bearing B7001C P6 2 120 ZXT45G 02 054 Gear Z 17 m 1 5 1 121 ZXT45G 02 055 Gear Z 27 m 1 5 1 122 GB894 76 Snap ring 17 1 123 ZXT45G 02 035 Spiral gear B...

Страница 22: ...e gear Z 15 m 2 1 153 GB96 85 Washer 5 1 154 GB T70 85 Inner hexagonal screw M5 12 1 155 ZXT45G 02 061 Cap 1 156 ZXT45G 02 059 Lever D 1 157 ZXT45G 02 058 Lever C 1 158 ZXT45G 02 009 Pin 2 159 ZXT45G...

Страница 23: ...11...

Страница 24: ...T297 94 ZX32 03 002 ZX32G 03 004 GB T297 94 GB T879 86 ZX32G 03 010 ZXT45G 03 003 ZX32G 03 006 ZXT45G 03 002 DESCRIPTION Spindle Stop washer 30 Nut M30 1 5 Bolt M6 32 Graduate rod base Anti dust cover...

Страница 25: ...13...

Страница 26: ...T45G 04 008 Dial 1 018 GB120 86 Taper pin 8 30 3 019 GB71 85 Tapered head fasten screw M4 10 3 020 ZXT45G 04 014 Knob rod 3 021 GB4141 12 84 Knob 3 022 ZXT45G 04 010 Spring 1 023 ZXT45G 04 009 Fixing...

Страница 27: ...G 04 017 Worm shaft 1 041 GB T1096 79 Key 6 25 1 042 GB T297 94 Bearing 30203 P6 1 043 ZXT45G 04 016 Set washer 2 044 ZXT45G 04 015 Cover B 1 045 GB 70 85 Inner hexagonal screw M5 15 3 046 CM1224C 03...

Страница 28: ...16...

Страница 29: ...040A 06 012 Motor cover plate 1 19 GB T70 85 Inner hexagonal screw M5 14 4 20 ZAY7040A 06 013 Paper Washer 1 21 GB T 297 94 Bearing 30302 1 22 ZAY7040A 06 014 Connective Spa cer 1 23 GB818 85 screw M6...

Страница 30: ...9 GB T308 84 Steel ball 5 1 60 ZXT45G 02 059 Lever D 1 61 ZXT45G 02 058 Lever C 1 62 ZXT45G 02 060 Curved groove shaft 1 63 ZAY7040A 06 017 Paper Washer 1 64 ZAY7040A 06 016 Frontal cover plate 1 65 Z...

Страница 31: ...1 GB T1096 Key 6 10 1 92 ZAY7040A 06 034 Gear Z 22 m 1 5 1 93 GB894 1 86 Snap ring 20 1 94 ZAY7040A 06 035 Set Washer 1 95 GB T1096 Key 5 25 1 96 ZAY7040A 06 039 Shaft 1 97 GB3452 1 16 2 65 O shape se...

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