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Bolondi SW 060-CF.09, Инструкция по эксплуатации

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SW 060-CF.09-MANUAL Rev.00

2

INTRODUCTION

DECLARATION OF INCORPORATION OF INCOMPLETE MACHINES ..................3
REFERENCE LEGISLATION ........................................................................................4
TERMS OF WARRANTY ...............................................................................................5
1)  INTRODUCTION ......................................................................................................6
2)  RECEIVING AND UNPACKING ..............................................................................7
3)  CONDITIONS AND LIMITS OF USE ......................................................................8
4)  GENERAL SAFETY INSTRUCTIONS ....................................................................9
5)  TECHNICAL SPECIFICATION ..............................................................................10
6)  DIAGRAM OF THE ASSEMBLY ............................................................................12
7)  INSTALLATION AND COMMISSIONING (WARNINGS) .....................................13
8)  SPINNING SPEED CONTROL ..............................................................................14
9)  MAINTENANCE ......................................................................................................15
10) SPARE PARTS .......................................................................................................23
TABLE “B” TORQUE WRENCH SETTINGS ..............................................................24
EXPLODED VIEW ........................................................................................................25
NOTES ..........................................................................................................................26

Содержание SW 060-CF.09

Страница 1: ...N MANUAL HEADS MOD SW 060 CF 09 SW 060 CF 09 MANUAL Rev 00 SERIAL N XXXXXXXX WARNING THIS MANUAL IS AN INTEGRAL PART OF THE MACHINE AND MUST BE READ AND KEPT FOR REFERENCE Translation of the original instructions ...

Страница 2: ... 5 1 INTRODUCTION 6 2 RECEIVING AND UNPACKING 7 3 CONDITIONS AND LIMITS OF USE 8 4 GENERAL SAFETY INSTRUCTIONS 9 5 TECHNICAL SPECIFICATION 10 6 DIAGRAM OF THE ASSEMBLY 12 7 INSTALLATION AND COMMISSIONING WARNINGS 13 8 SPINNING SPEED CONTROL 14 9 MAINTENANCE 15 10 SPARE PARTS 23 TABLE B TORQUE WRENCH SETTINGS 24 EXPLODED VIEW 25 NOTES 26 ...

Страница 3: ...UE pressurised equipment classified in art 4 cat 3 It also complies with the following harmonised European standards ISO TR 14121 2 2013 Guidance document for risk assessment UNI EN ISO 12100 2010 Safety of machinery General principles for design The undersigned also declares that the incomplete machine cannot be started up until the machine on which it will be incorporated and of which it will bec...

Страница 4: ...om the machine surface and 1 6 m off the ground in normal machine operating conditions Sound intensity measurements gave readings below 70 dB A Measurement of vibrations was not made as these were considered clearly below risk levels The intensity of the sound produced by machine operation is normally below sound intensity caused by the impact of washing water against the walls to be washed 00D Ldr...

Страница 5: ... by the manufacturer 5 The warranty excludes labour and transport costs which are always the responsibility of the purchaser 6 All spare parts replaced under warranty must be returned to the manufacturer carriage paid within a maximum of 20 days 7 The warranty on the finished product or its components shall be void if the product is tampered with modified or has parts manufactured by third parties i...

Страница 6: ... Manufacturer is not responsible for personal injury or material damage resulting from the non observance of the indications that accompany the symbol The symbol represents a safety warning Failure to follow the instructions given can cause serious personal injury N B For accident prevention purposes the equipment must be fitted with suitable devices to pre vent automatic re starting when the equip...

Страница 7: ...g of consumables and materials resulting from demolition Please remember that by waste is meant any substance or object under obligation of dispo sal According to their origin and pursuant to the above mentioned Decree waste products are classified as urban or special waste and depending on their dangerous characteristics as hazardous or non hazardous waste Waste resulting from the demolition of th...

Страница 8: ...ion 3 3 Intended use the head was designed exclusively for washing closed containers 3 4 Improper use any other use that does not comply with the safety standards indicated in this manual is to be considered improper 3 5 Declaration of the manufacturer if the head is installed as a component on machines or systems it is forbidden to use it before the latter have been declared to comply with the pr...

Страница 9: ...elief valve and its setting is compat ible with the head 4 8 Make sure the quantity and diameter of the nozzles are suitable for the characteristics of the plant pump pressure and flow 4 9 The high pressure hose must be perfectly intact to avoid the risk of bursting If the high pressure hose is damaged it must be replaced immediately 4 10 Do not inspect the container or plant when the head is worki...

Страница 10: ...OF NOZZLES 2 4 NOZZLES 1 8 NPT O RING NBR EPDM VITON SEALS PTFE CARBON FIBRE BUSHING B14 MATERIAL ALUMINIUM BRASS OT58 AISI 316 MIN CENTER LINE THROUGH HOLE 100 MM POSITIONS OF THE DIFFUSER 4 ROTATION SPEED 70 120 RPM SEE CHAPTER 8 FULL CYCLE 61 ROTATIONS FULL CYCLE TIME 36 SEC A 100 RPM WEIGHT KG 3 750 IMPORTANT CYCLE TIME DEPENDS ON ROTATION SPEED SW 060 CF 09 MANUAL Rev 00 10 ...

Страница 11: ...VERSION NON WASHED HOLLW CONE 120 AQUAMOTOR SECTOR DESCRIZIONE MATERIALE INOX ALLUMINIO RUGOSITA SGROSS GREZZO UNI 4600 120 400 TOLLERANZE GENERALI classe m UNI EN 22768 1 XX XX XX XXXX 30 120 1 0 1 DATA 0 2 6 30 FOGLIO 0 6 MODIFICA 2 0 5 0 3 1000 2000 4 3 0 8 400 1000 5 1 2 CR CONTR DM A3 SW060A CF 1 1 18 04 02 MOD 0 CLEANING HEADS SW 060 CF 09 MANUAL Rev 00 11 ...

Страница 12: ...6 DIAGRAM OF THE ASSEMBLY 1 Main body 2 Inlet connection 3 Nozzle holder 4 Nozzles 5 Identification plate 06 000 00 EN 2 3 1 4 5 SW 060 CF 09 MANUAL Rev 00 12 ...

Страница 13: ...t covered by the warranty It is advisable to install a 60 micron filter between the head and the pump assem bly Install a safety valve on the head delivery set at the maximum pressure indicated on the rotating head or in the Technical Data Chapter in this Manual N B Do not turn the nozzle holder by hand IMPORTANT The head is calibrated with the specifications required in the order If there are any c...

Страница 14: ...inning speed using table A align the reference mark on the flange pos 1 with the corresponding number printed on the diffuser pos 33 Fig 8 0 1 2 3 4 Tighten the screws pos 35 08 CA0500 00 EN 8 SPINNING SPEED CONTROL Fig 8 0 TABLE A DIFFUSER POSITION 1 2 3 4 FLOW L MIN 8 30 15 78 36 30 90 42 45 72 42 60 96 60 SPINNING SPEED RPM Pos 1 Pos 2 Pos 3 Pos 4 SW 060 CF 09 MANUAL Rev 00 14 ...

Страница 15: ...ts drawing IMPORTANT For all tightening jobs using a torque wrench please consult table B Lubricant recommended for maintenance TUTELA Zeta2 NGLI 2 9 1 Cleaning the inlet filter pos 63 Disassembly 9 1 1 Unscrew and remove the screws pos 61 disassemble the filter holder flange pos 62 and remove the cartridge pos 63 Fig 9 0 9 1 2 Clean the cartridge pos 63 thoroughly make sure there are no breakages an...

Страница 16: ...ng a torque wrench 9 2 Replacing the seals pos 23 on the nozzle holder pos 19 Disassembly 9 2 1 Clamp the head in a bench vice and using a suitable screwdriver undo and remove the screw pos 22 9 2 2 Remove the washer pos 24 pull the complete nozzle holder out pos 19 Fig 9 2 9 2 3 Using the dedicated tool remove the seal and the O ring pos 23 from their seats Fig 9 3 SW 060 CF 09 MANUAL Rev 00 16 ...

Страница 17: ...t on the pin pos 21 9 2 7 Position the washer pos 24 put a few drops of Loctite 22 on the screw pos 22 and then mount it on the pin pos 21 and tighten definitively 9 3 Replacing the seals pos 23 on the bush pos 13 Disassembly 9 3 1 Once the head has been removed as in paragraph 9 1 2 remove the washer pos 20 9 3 2 Keeping the spherical cap blocked pos 16 use a 13 mm ring spanner to undo and remove ...

Страница 18: ...ndo and remove the 12 screws pos 27 Fig 9 6 9 3 5 Position the head as in fig 9 7 and dismantle the inlet unit 9 3 6 Dismantle the impeller unit kit G the flange pos 5 the planetary gears pos 29 kit F and the gear kit E with relative washer pos 8 Fig 9 8 SW 060 CF 09 MANUAL Rev 00 18 ...

Страница 19: ...Remove the pin pos 26 kit D and the parts pos 45 44 43 42 from the flange pos 48 Fig 9 10 9 3 9 Using a 4 mm hex spanner undo and remove the screws pos 11 the pinion pos 12 and the bush pos 13 from the flange pos 48 Fig 9 11 9 3 10 Using the dedicated tool remove the seal and the O ring pos 23 from their seats Fig 9 12 SW 060 CF 09 MANUAL Rev 00 19 ...

Страница 20: ...tructions in fig 9 4 9 3 12 Make sure everything is assembly correctly and greased 9 3 13 Check the O ring pos 40 replacing if necessary and greasing it 9 3 14 Insert the bush pos 13 and the pinion pos 12 in the flange pos 48 and then lock it all with the screws pos 11 putting a drop of Loctite 222 on them Fig 9 13 9 3 15 Insert in sequence parts pos 42 44 43 45 and the output shaft kit D in the flan...

Страница 21: ... Put the head back in the position shown in fig 9 15 and fit the crown pos 31 9 3 17 Fit the following in the given order the planetary gears pos 48 kit H the washer pos 8 the gear kit E and the planetary gear kit F Fig 9 16 SW 060 CF 09 MANUAL Rev 00 21 ...

Страница 22: ...let hole on the shaft pos 26 with the nozzle holder pin pos 21 which is on the cap pos 16 Fig 9 18 9 3 22 Put a few drops of Loctite 572 on the dowel pos 14 fit it on the cap pos 16 and tighten it temporarily 9 3 23 Put a few drops of Loctite 222 on the part pos 15 which is on the shaft pos 26 kit D fit and tighten nut pos 18 on part pos 15 Definitively tighten the dowel pos 14 9 3 24 Position the wa...

Страница 23: ...olondi Via A Volta 4 42027 MONTECCHIO RE ITALY Tel 39 0522 864434 Fax 39 0522 865780 e mail bolondi bolondi com always indicate the model and serial number of the head see identification plate the code and description of the part ordered see table the quantity required the preferred means of shipment 11 000 00 EN SW 060 CF 09 MANUAL Rev 00 23 ...

Страница 24: ...B TORQUE WRENCH SETTINGS Structural screws Pitch Nm M5 7 All M6 11 All M8 20 All M10 x 1 00 20 All M14 x 1 00 35 All Nozzles Pitch Nm 1 8 npt 5 All TABLE B TORQUE WRENCH SETTINGS SW 060 CF 09 MANUAL Rev 00 24 ...

Страница 25: ...42 55 KIT RICAMBI PART KITS 21 23 56 57 3 64 63 62 65 61 Vedi see A Vedi see B Vedi see C Vedi see D Vedi see E Vedi see F 66 10 Vedi see H Vedi see G MODELLO SW 060 CF LP DISEGN Versione R NOTE VIA VOLTA 4 TEL 39 522 864434 FAX 39 522 865780 ITALY Data 01 01 2012 E Mail bolondi bolondi com MONTECCHIO E RE 09 SW 060 CF 09 MANUAL Rev 00 25 ...

Страница 26: ...___________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ______...

Страница 27: ...________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ _________...

Страница 28: ...SW 060 CF 09 MANUAL Rev 00 Via A Volta 4 Tel 0522 864434 Fax 865780 42027 MONTECCHIO E Reggio E Italy E mail bolondi bolondi com Web site http www bolondi com ...

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