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BOGBALLE M2 Скачать руководство пользователя страница 7

M2(W) / M3(W) / M6W

6

SPECIAL MAINTENANCE, Friction clutch





The transmission of the machine is equipped with friction/overload
clutch.

The friction clutch is a most important component protecting against
overload – and a damaged transmission / PTO- shaft.

The friction clutch protects especially the reversible gear system
of the Trend transmission. The Trend-system is based on an
inpact clutch.



The friction clutch must be maintained, and it must be checked,
that it is not corroded.

The friction clutch must ”slip” at START of the tractor PTO.
If the clutch does not slip – the transmission will be damaged.



The friction clutch ”slips” approx. 1-2 turns at START of the tractor PTO. This reduces
the load on the components of the transmission to approx. 1/10 of the load to which the
transmission is exposed, if the coupling is not able to ”slip”.



As principal rule the coupling must be separated and cleaned if
the machine has not been used for more than 6 months.
Alternatively minimum once a year.



It is always necessary to START the tractor PTO
”slowly / smoothly”!

GUIDANCE ON HOW TO CLEAN THE FRICTION CLUTCH.



Demount the 6 bolts of the clutch – and the clutch is
separated.



Clean all the ”slip sur-
faces” for rust (perhaps
with a wire brush) – and
reassemble the bolts.
If needed replace the
clutch plates.

The clutch surfaces should not
be greased with oil/grease!



The friction clutch’s bolts are tightened by a torque wrench:
The splined axle has to slip at:

60

N/m

180 – 220

N/m

2 coupling plates

BOLTS

Splined axle

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Содержание M2

Страница 1: ...M line GB M2 W M3 W M6W Operator s Manual 0404 02 01 14 V15 ...

Страница 2: ...WIDHT 17 FUNCTION SPREADING VANE 18 Trend SYSTEM 19 13 NORMAL spreading Practical test 21 Test with test trays 22 Examples of NORMAL spread patterns 24 21 HEADLAND spreading TO BORDER Practical test 28 Test with test trays 28 Ex of HEADLAND spread patterns 29 26 HEADLAND spreading FROM BORDER Ex of HEADLAND spread patterns 31 30 REDUCED SPREAD WIDTH 32 TURNING AT THE HEADLANDS 33 SPREADING ON NON ...

Страница 3: ...6W 2 OVERVIEW M3 illustration F Setting pointer Degree meter Top link fixture J Link pins I Angle transmission G Connection rod D Shutter A Cardan joint B Telescope Serial No plate E Setting axle H Friction clutch ...

Страница 4: ...800 M3plus 2 550 M3plus 3 300 M3plus 4 050 M6Wplus 5 550 Load height cm 102 120 140 110 130 141 110 130 148 167 204 Hopper volume Litres 1250 1800 2350 1800 2550 3000 1800 2550 3300 4050 5 550 Hopper capacity Kg 1375 1980 2500 1980 2500 3000 1980 2 800 3630 4000 6 000 Hopper width cm 240 240 240 290 290 290 290 290 290 290 290 Hopper depth cm 125 125 125 140 140 140 140 140 140 140 140 Fill openin...

Страница 5: ...ting system 6386 01 TREND kit FROM BORDER M M W fixtures FROM BORDER 6395 10 BORDER kit Manual DOUBLE SHIFT M M W Fittings TO and FROM BORDER 6395 20 TREND SHIFT M2 M3 Electric shift 6390 30 TREND DOUBLE SHIFT M M W Electric shift 6395 40 30 Cable kit HEADLAND spreading M Operation from drivers seat 280 cm 4690 28 do M Operation from drivers seat 380 cm 4690 38 do M Operation from drivers seat 480...

Страница 6: ...ughly cleaned after use The cleaning should be done with water perhaps with soap in it When using a high pressure cleaner only use low pressure and do not clean direct on the axle seals of the transmission Do not use grease removing cleaning liquid without giving the machine just after drying an application of anti corrosion oil It is strongly recommended to grease the machine BEFORE using it firs...

Страница 7: ...RT of the tractor PTO This reduces the load on the components of the transmission to approx 1 10 of the load to which the transmission is exposed if the coupling is not able to slip As principal rule the coupling must be separated and cleaned if the machine has not been used for more than 6 months Alternatively minimum once a year It is always necessary to START the tractor PTO slowly smoothly GUI...

Страница 8: ...lled with special grease and needs no lubrication GENERAL A new machine will always move a little bit in all nuts bolts Therefore all nuts and bolts of the machine must be retightened first time it is put into operation after 5 to 8 hours operation Exception is the bolts in the central and angle gears these are locked with lock tite Be aware that stainless nuts bolts might weld together When mount...

Страница 9: ...ial which is not defined in the spread charts for the spreader the manufacturer of the machine can never be held responsible SAFETY and PROTECTION The transmission system of the machine PTO shaft friction clutch and spreading discs w vanes must be considered as dangerous and absolute care must be taken with these machine parts especially in connection with rotation of the tractor PTO system DO NOT...

Страница 10: ...he fertiliser from the two spreading discs A and B overlap each other The spread width is with good fertilisers twice as wide as the distance between the tramlines up to 28 metres This way you achieve a 4 double overlap which ensures a most even distribution of the fertiliser As shown in the diagram the spreading is made from the present tramline to the middle of the next two tramlines The spreadi...

Страница 11: ...Ø8 mm ADJUSTMENT SHUTTERS The shutters in the adjustment system are factory set so that the machine distributes the fertiliser symmetrically That means that the fertiliser is shared in equal quantities to each side of the machine The adjustment shutters must be adjusted so that the shutters close exactly in the middle of the V mark of the bottom plate Normally you should not adjust the 4 connectio...

Страница 12: ...ndle locks the shutter in the U cut FUNCTION The Trend sytem gives distribution of fertiliser a totally new dimension where PRECISION USER FRIENDLINESS and RELIABILITY are the three main areas in which BOGBALLE M M W differs most essentially from the other products in the market The Trend system is the only transmission in the market with reversible rotation direction The reversible rotation direc...

Страница 13: ... directly on the axles of the spreading discs which means that the rotation is directly transferred and not through chains belts etc The agitators are not driven forcibly and the excentric movement means that the efficiency function of the agitator is automatically adapted to the character of the fertiliser so that you will always have an even quantity no matter how fastrunning the fertilsier is n...

Страница 14: ...ed will be indicated in the spread chart for the fertiliser in question The machine has however at spread widths lower than 24 metres and when spreading granular fertilisers so much power surplus that deviations of 5 between 515 and 565 rpm will have no serious influence on the spreading result REMEMBER Consider a slow smooth START of the tractor PTO with the tractor idling ALWAYS STOP THE TRACTOR...

Страница 15: ...ble control it will not influence the spread pattern seriously WORKING HEIGHT STANDARD Mount the spreader horizontally or tilted according to the statement in the spread chart in question The tilt angle is adjusted on the top link of the tractor and the present angle is seen on the degree meter of the spreader Alternatively Distance from the upper side of the spreading disc in horizontal position ...

Страница 16: ...th A 15 35 cm Tilt addition A 35 55 cm Tilt addition 15 12 42 metres metres 4 3 3 2 Example Tilt angle during NORMALspreading 15 42 metres according to spread chart 2 Hight above crop A 45 cm Tilt angle during LATE APPLICATION 2 2 4 WORKING HEIGHT CHASSIS KIT See the manual of the chassis kit Options are not necessary for late application in high crops The link pins of the spreader are moved to th...

Страница 17: ...cter according to temperature air humidity and often varies with each delivery If an exact quantity is required Kg Ha it is recommended to CALIBRATE the machine by use of the BOGBALLE rate check kit See the paragraph USE OF RATE CHECK KIT Refer to the appropriate chart for the material to be spread for the settings required Spread chart Vane type Scale setting Vane position Tilt angle Kg Ha Km h N...

Страница 18: ...liser types in the market If there are deviations from this it will appear on the spread chart in question VANE TYPE SPREAD WIDTH MARK Trend Normal headland vane E1T 12 18 metres E1T R or L respectively Trend Normal headland vane E2T 20 24 metres E2T R or L respectively Trend Normal headland vane E6T 28 36 metres E6T R or L respectively Trend Normal headland vane E8T 42 metres E8T R or L respectiv...

Страница 19: ...ng the fertiliser stream passes through the vane which reduces the fertiliser speed therefore the spread width towards headland is reduced and adapted to the distance between tramlines and border with 110 overlap It is very important that the spreading vanes are intact This means that the vanes should not be deformed and that no holes are worn If there is rust paint on the surface of the vanes it ...

Страница 20: ... at NORMAL spreading on the main area of the field and a limited spread pattern with single overlap towards the border at headland spreading with reversed rotation direction ALWAYS STOP PTO WHEN CHANGING THE ROTATION DIRECTION ALWAYS START PTO SLOWLY SMOOTHLY NORMAL spreading HEADLAND spreading The spreading discs rotating towards eachother 4 double overlap 180 overlap The spreading discs rotating...

Страница 21: ...s placed close to the border TO BORDER NORMAL spreading FROM BORDER NORMAL spreading 1st tramline of spread width from border 1st tramline Along the border HEADLAND spreading TO BORDER is made with the spreading discs rotating away from eachother HEADLAND spreading FROM BORDER is made with the spreading discs rotating away from eachother TO BORDER Rotation away from centre Spreading w R and L disc...

Страница 22: ...nless the fertiliser in question is not stated in the spread chart or that the nature quality deviates from what you should expect For possible corrections see PRACTICAL TEST PRACTICAL TEST In case you want to make a practical test in the field it is possible to place test trays A such test must be carried out very carefully and the test may if it is not done correctly be misleading Guidance is fo...

Страница 23: ...the test trays you will find a description how to use them Below you will find a short description with an example of an 18 metres system where 7 test trays are used and where the result is measured by means of 7 measuring tubes Place the test trays in an even line across the driving direction It is essential that the trays are placed HORIZONTALLY Use level SPREAD WIDTH metres TRAY DISTANCE metres...

Страница 24: ...ys you will have fluctuations of 10 15 See example The test has as purpose to show a tendency in direction of Too SMALL overlap TILT angle is increased 2 until tendency is or Too LARGE overlap TILT angle is decreased 2 until tendency is FOR THE SAKE OF GOOD ORDER it is recommended to check as follows Is the PTO speed correct Is the distance between the tramlines correct Is the spreading vanes moun...

Страница 25: ...ser distribution One of the big BOGBALLE strengths is that the 4 double overlap of the machine ensures a good flexibility say a minimum Vk over a very very large spectrum In this example from 6 to 21 metres This means in practice that the machine is able to absorb deviations in the distance of tramlines deviations in PTO speed and to a certain degree deviations from tilt angle without influencing ...

Страница 26: ...um at 21 metres with a Vk of 4 0 and 18 metres with a Vk of 5 4 If you doubt it is better to tilt the machine TOO MUCH than too little 0 5 10 15 20 25 30 35 24 19 14 9 4 4 9 14 19 24 Meter Gram Spredekurve Overlap 18m Variationskoefficient 0 0 5 0 10 0 15 0 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Afs tand m e lle m k øre s por Sprede og ...

Страница 27: ...DLAND will to a higher extent than in NORMALspreading be thrown forwards in the driving direction The rotation direction is changed so that the spreading discs rotate away from centre See FUNCTION OF SPREADING VANE Trend SYSTEM Is done manually or by cable The PTO speed is reduced in order to limit the spread width There is a direct connection between the PTO speed and the HEADLAND spread width Th...

Страница 28: ...ease MAXIMUM PTO rpm by 50 rpm When reducing the PTO speed and thus reduction of the spread width the application rate must be reduced accordingly in order to achieve a constant rate Kg Ha The quantity can be reduced either by reducing the application rate direct by the adjustment of the CALIBRATOR or increasing the forward speed according to the following chart If the application rate is reduced ...

Страница 29: ... in the table The purpose of the test is to determine how large a quantity is landing AT BORDER in proportion to the GENERAL AREA of the field The machine is adjusted in such way a MEDIUM headland spreading is achieved with 25 70 of the quantity of the GENERAL area AT BORDER SPREAD WIDTH m TRAY DISTANCE m 12 1 0 15 16 1 5 18 2 0 20 21 2 5 24 3 0 27 30 3 5 32 33 4 0 36 4 5 42 5 5 MEDIUM 25 to 70 at...

Страница 30: ...8 0 Km h PTO 400 rpm HEADLAND result Full quantity achieved app 1 metre into the field Approx 3 5 metres are spread outside border 0 5 10 15 20 25 30 35 40 45 6 3 0 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60 63 66 69 72 75 G ødningsgræ nse S umcurve S umkurve 1st Tram line 1 K ø respor 2nd Tram line 2 K ø respor 3rd T ram line 3 K ø respor T ram lines K ørespor 0 5 10 15 20 25 30 35 ...

Страница 31: ...LWAYS STOP PTO when changing the rotation direction PTO SPEED It must be considered that the fertiliser when spreading on HEADLAND will to a higher extent than at NORMAL spreading be thrown forwards in the driving direction All above switches are made in one switch via link arms and at the same time the rotation direction of the spreading discs is reversed The rotation direction of the spreading d...

Страница 32: ...ROM BORDER PTO speed 2nd tramline PTO speed Rest 12 metres 350 rpm 350 rpm 540 rpm 15 16 metres 400 rpm 400 rpm 18 metres 450 rpm 450 rpm 21 metres 500 rpm 450 rpm 24 metres 540 rpm 540 rpm 28 metres 540 rpm 540 rpm Spread width 18 metres NORMAL rate 250 Kg Ha HEADLAND rate 250 Kg Ha PTO speed 450 rpm Forward speed 8 0 Km h PTO 450 rpm HEADLAND result Full quantity achieved app 0 5 meter into the ...

Страница 33: ...ng the spreader negatively or by reducing the PTO rpms REDUCED PTO speed When reducing by 75 rpm the NORMAL spread width is reduced by 2 metres At the same time the quantity must be reduced to the relation between the NORMAL spread widht and the REDUCED spread width The reduction of quantity can be adjusted by increasing the driving speed respectively if this is easier Example NORMAL Spread Width ...

Страница 34: ...DTH OPEN Distance from TRAMLINE CLOSE Distance to TRAMLINE 12 metres 8 metres 6 metres 15 metres 13 metres 6 metres 16 metres 14 metres 6 metres 18 metres 15 metres 6 metres 20 metres 16 metres 6 metres 24 metres 18 metres 6 metres 28 metres 20 metres 6 metres 32 metres 22 metres 7 metres 36 metres 24 metres 8 metres 42 metres 27 metres 11 metres 45 metres 29 metres 12 metres FROM BORDER NORMAL sp...

Страница 35: ...hother ensures soft overlaps when spreading in non rectangular areas of the field and one side of the machine should not be closed At first the HEADLAND spreading is made Afterwards you spread in normal way in the tramlines See sketch The OPEN CLOSE time depends on the angle of the field and OPENING CLOSING must be done in comparison to the spread width Opening and closing of the spreader outlets ...

Страница 36: ...e easy to move Never use force If the system is not easy to move the reason is often lack of lubrication of the moving part of the setting system The spreading discs must turn easily when the PTO is not mounted Agitators must turn easily Turnable outlet must be easy to turn Regulating outlets must be easy to turn The speading vanes must be intact and correctly fixed The PTO shaft must be of correc...

Страница 37: ...libration tests must be made before having a correct calibration quantity Be aware that in the transmission there is a gearing of 1 1 39 The number of PTO rotations is therefore not corresponding to the number of rotations on the spreading discs PTO 540 rpm Spreading discs 750 rpm When driving in wet field and at high speed mud stones or may be water may be thrown up into the hopper from the rear ...

Страница 38: ...h gradients of 7 8 6 7 M2W has a capacity of max 2 500 kg and the max capacity of the M3W machine is 4 000 kg Example M3W Together with the weight of the machine it makes a total load of approx 4 750 kg In case the ground is very uneven it means that the weighing system is up against loads of 2 x the total load say 2 x 4 750 kg 9 500 kg The M W machine will settle after spreading 5 10 tonnes of fe...

Страница 39: ... three calibrations the last calibration value being the one that counts PROCEDURE We also refer to the quadro folder which illustrates the practical usage 1 The scale stop is fixed at 4 5 on the spreader s scale 2 Let the PTO shaft rotate at 200 250 rpm The spreader s flow is constant with PTO rotations between 200 540 rpm 3 A calibration test is performed for exactly 30 sec The spreader s outlet...

Страница 40: ...M2 W M3 W M6W 39 A Lift up B Move C Remove handwheel D Remove lid E Turn disc F Lock ...

Страница 41: ...M2 W M3 W M6W 40 PTO 200 250 rpm 30 sek G Calibrate 30 sec H Remove lid I Turn hubs in position J Insert lid K Lock L Fasten handwheel ...

Страница 42: ...M2 W M3 W M6W 41 M Lift up N Move back O Weigh kg P Make calculation E Turn disc F Lock ...

Страница 43: ...4 330 1 4 1 5 2730 4 5 5405 7 5 4915 7 5 390 1 5 1 6 2820 4 6 5490 7 6 4985 7 6 450 1 6 1 7 2910 4 7 5575 7 7 5055 7 7 510 1 7 1 8 3000 4 8 5655 7 8 5125 7 8 570 1 8 1 9 3090 4 9 5735 7 9 5195 7 9 630 1 9 645 2 0 3180 5 0 5815 8 0 5265 8 0 690 2 0 715 2 1 3270 5 1 5895 8 1 5335 8 1 760 2 1 785 2 2 3360 5 2 5975 8 2 5405 8 2 830 2 2 855 2 3 3450 5 3 6050 8 3 5475 8 3 900 2 3 930 2 4 3540 5 4 6125 8...

Страница 44: ...l safety and health claims in connection with construction and manufacture of machines International national standards DS EN ISO 12100 1 og DS EN ISO 12100 2 DS EN ISO 13857 1st edition 2008 03 26 DS EN 349 DS EN 14017 A2 3rd edition 2009 07 17 ISO 500 1st edition 2004 02 01 DS EN ISO 4254 1 2008 When mounted with CALIBRATOR Is made in conformity with directive of 15th December 2004 conc mutual a...

Страница 45: ... the machine is prohibited Safety distance for flying material must be observed Avoid contact with rotating parts Avoid contact as long as parts are moving Do not spray water in this area 70 dB A Noise level of the machine is below 70 dB A 1 YEAR 2002 2 NET Kg standard machine Total See manual ...

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