Bogart Engineering SC-2030 Скачать руководство пользователя страница 9

around too long before recharging. 

To continue the charging story, once the batteries become more resistant to charging—when the charger rises to 14.4 volts, (at 

77 degrees F or 25 degrees C) liquid electrolyte batteries will begin to "gas" which means that although part of the energy is 

still doing some slower charging, part of the charger energy is breaking down the electrolyte in the battery into oxygen and 

hydrogen gases—and in addition a higher amount of the energy begins to go into heating the battery instead of the desirable 

conversion of the chemical charging.  Although the gassing does waste some energy, this turns out to be desirable in liquid 

electrolyte batteries because the gas bubbles stir up the electrolyte which otherwise can stratify—because without the stirring 

the heavier acid can sink to the bottom while weaker acid goes to the top causing unequal charging at the top and bottom.  In 

AGM batteries, the design is different, so gassing typically doesn't occur, which makes them a little more efficient. 

Good solar chargers will then go into what is often called "absorb" stage—where the charger holds the voltage just above the 

gassing point (voltage ideally temperature compensated). The batteries then absorb gradually less and less energy as they 

further charge. Most manufactured solar chargers maintain the "absorb" voltage for a set amount of time—perhaps one to four 

hours before they go into the "float" voltage of about 13.2 volts. Often the better chargers allow you to set the exact absorption 

voltage, the holding time, and the exact float voltage.  The float voltage is a maintenance voltage which is intended to be the 

ideal voltage to keep a battery at minimum wear for the longest time once it's fully charged. 

Although just maintaining the "absorb" voltage for a fixed time is not a bad way to decide when to go into "float", many battery 

companies suggest that it is better to monitor the amount of current (amperes) going into the battery during this time and then 

go into float based on this. There are three variations on this method: 

(1) Charge above the gassing voltage until the amperes drop to a sufficiently low value, say an "ampere" value that is 1% or 

0.5% of the amp hour "capacity" of the batteries. 

(2) Charge until the value of amps into the batteries stops decreasing for a specified period of time—and stays at this constant 

value for perhaps a couple of hours. 

(3) Charge until the charger has replaced a specified percentage of charge amp hours that was last removed from the batteries 

during its last discharge cycle.  

These options are unusual with most solar chargers, but the first or third is possible with the SC-2030 solar charger when used 

with the TM-2030 monitor. The TM-2030 measures the previous amount of discharge (typically the night before), then when 

recharging requires returning 105-120% of that amount, adjustable by the user.  The problem for many chargers is that they do 

not measure or know the exact value of amperes or amp hours going into the batteries.  They may measure the amps from the 

charger going into the battery and loads together, but they don't know what percentage of this is going into the battery 

compared to the loads, so these  methods of observing battery amps are not available. 

By returning a constant additional percentage, excess charge that is returned depends on the amount that was previously 

removed. This has the effect that the "absorb" time is not always the same, but is adjusted to the previous day's usage to avoid 

overcharge or undercharge. Undercharge is more common in many systems, but in applications where solar charging goes on 

for days when very little drain occurs on the batteries, such as for RV’s stored in the sun, or occasionally used cabins, 

measuring amp hours can avoid overcharge. 

An additional method the SC-2030 uses to get in sufficient charge is that it has an (optional) finish charge stage to try to 

increase the intake of current into the battery by boosting the voltage when the current has declined to a safe enough value. This 

is explicitly recommended by some battery companies for liquid electrolyte batteries and recently even AGM types—but 

usually not gel batteries.).  If the SC-2030 is programmed to do this, after the charging current decreases to a safe value while in 

Содержание SC-2030

Страница 1: ...to better preserve the capacity of your battery system 1 Amp hour counting Many battery companies recommend that when batteries are recharged they should be overcharged so that 104 to 120 percent of the charge that was previously removed should be replaced before going into float Most controllers don t measure this When connected with the TriMetric this controller measures the amp hours used and a...

Страница 2: ...r full efficiency May be safely used with panels up to 45A however charging current will be reduced to protect charger MINIMUM in out power efficiency at 30A 97 5 12V systems 98 5 24 V systems MINIMUM in out power efficiency at 15A 99 Battery capacity 10 to 10 000 amp hours Terminal block wire gauge Up to 6 AWG Larger stranded cables you can remove some strands to fit Charging profiles Three stage...

Страница 3: ...GM or liquid electrolyte These determine the charging only when the TM 2030 is not connected otherwise they are ignored In this case there is an absorb stage set to 14 6 or 29 2 volts for 12 or 24V liquid electrolyte systems or 14 3 or 28 6 for AGM systems which runs for two hours followed by a float stage of 13 2 or 26 4 volts 4 1 3 Temperature Compensation The optional temperature sensor is reco...

Страница 4: ...s Check volts For accurate battery voltage control the TriMetric s voltage measurement wire called B1 in TriMetric wiring diagram must be connected directly or close to the battery s positive terminal Check amps on the AMPS TriMetric display Under zero current conditions when all loads and charging sources are off the TriMetric s ampere indicator must show 0 0A or 0 1A at most when using the stand...

Страница 5: ...tool and correct RJ14 connector to avoid drilling a larger hole you could pass wire through a small drilled hole through TM 2030 enclosure then use crimp tool to install connector carefully observing polarity Fig 1 Don t yet connect the communication cable to the TM 2030 unless connectors at each end are attached and you don t intend to put them on or change them later 4 4 3 Remove front panel and...

Страница 6: ...t the absorb voltage Flashing 3 times indicates floating mode Flashing 4 times in higher voltage finish limited current charging With TM 2030 connected only Flashing 5 times at maximum voltage finish limited current charging With TM 2030 connected only Flashing 6 times Was in float now discharging but still at least 98 full With TM 2030 connected only Flashing zero times Discharging and less than ...

Страница 7: ...t shown on the front panel called UPr Unused power which displays this If most of the solar power is now surplus because the batteries are getting well charged YES will show on the display If a lesser amount the display will indicate the approximate number of watts that are being wasted Refer to the Quick Reference Guide section 2 1 Also listed there is information about observing solar amps SOL a...

Страница 8: ...energy electrons into the battery The battery always tends to resist the tendency to push the electrons in the voltage of the charger must be high enough to overcome the resisting force of the battery This is a little like pushing water into a pipe which is under pressure enough force must be provided to push it in or it will not go The current or amperes is a measure of how much charge energy is ...

Страница 9: ...e variations on this method 1 Charge above the gassing voltage until the amperes drop to a sufficiently low value say an ampere value that is 1 or 0 5 of the amp hour capacity of the batteries 2 Charge until the value of amps into the batteries stops decreasing for a specified period of time and stays at this constant value for perhaps a couple of hours 3 Charge until the charger has replaced a sp...

Страница 10: ...r current until it reaches the limiting absorb voltage shown After that it charges for an absorb time of two hours Then it regulates at the float voltage shown 6 4 Two Graphs of charging profiles for SC 2030 when TM 2030 is connected The first profile figure 2 is more typical of most good solar chargers However the SC 2030 has an additional unusual option of setting a percentage of overcharge valu...

Страница 11: ...rops below P2 P3 AND overcharge P20 OR Timer expires with P14 time For the 4 state profile Timer starts counting with P14 time as shown on 4 state charging profile The first time after the charger is turned on Goes into float when Amps drops below P2 P3 OR Timer expires After the first time Amps drops below P2 P3 at least once during Absorb AND overcharge P20 OR Timer expires with P14 time 6 6 Bat...

Страница 12: ...r repaired at Bogart Engineering s discretion provided it has not been subjected to abuse or misapplication For warranty service please email bogart bogartengineering com A return merchandise authorization is required for all merchandise to be returned to Bogart Engineering How to obtain customer service Please review our support page before attempting to contact us Our distributors are able to an...

Страница 13: ...es compared to the most recent discharge before going into float Also it has been considered best suited for AGM or Gel type lead acid batteries however recently some manufacturers are recommending the four stage profile next page for AGM type batteries Liquid electrolyte batteries can usually benefit from four state solar charging Figure3 To select three stage charge control set program P21 finis...

Страница 14: ...Max over voltage time allowed 0 1 10 0 hours Absorb stage terminates when Charged setpoint amps When P21 not OFF Max finish volts P15 value When P21 is OFF Max finish volts P1 value 4 state charging profile for liquid electrolyte batteries Figure 3 Bulk Absorb Finish Absorb Float Time counting P14 starts here when P21 is not off Starts here when P21 is off Time counting temporarily stops whenever ...

Страница 15: ...tery systems Up to 30 amps of panels can be used If more than 30 amps is used the SC 2030 will safely limit current 1 A FUSE Optional battery temperature sensor Small wires go to connector in SC 2030 SHUNT Choose 500A 50 mV or 100A 100mV TWO KELVIN SCREWS 4 small wires from battery to meter up to 100 feet Usually a cable with four 22 or 24 wires is used Optional connection for measuring voltage on...

Страница 16: ...les previously connected to the battery negative pole must then be reconnected to the load side of the shunt Connect four wires from shunt and battery to Meter Cable consisting of small wires 22 up to 100 feet long need to connect from the TriMetric to the shunt and batteries WHAT S INVOLVED IN INSTALLING THE BOGART ENGINEERING SC 2030 Solar Charger Brief description Complete description is in the...

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